基于PLC的自动液体混合和灌装系统

M. Sreejeth, Shilpa Chouhan
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引用次数: 19

摘要

工业中重复性任务的自动化提高了生产率;降低出错概率,保持产品质量。混合固定数量的不同类型液体并将其装入瓶中的传统方法涉及根据测量和所需的混合物装瓶来手动混合组成成分。手工处理这些任务非常耗时;由于人为错误,昂贵且经常缺乏产品质量的一致性。设计了一种基于可编程逻辑控制器(PLC)的自动液体混合灌装系统的实验室样机,实现了对两种不同液体按预先设定的比例进行自动控制和混合,并将生成的混合物灌装到瓶中,以实现质量控制;减少人为干预,提高生产力。混合系统从两个储罐中提取液体,并以用户可选择的预先定义的比例混合,并将混合物存储在架空储罐中。装瓶系统根据用户定义的阶梯逻辑将混合物从架空储罐转移到输送空瓶。开发的自动化系统实验室样机具有内务管理功能;其中包括高低液位指示器;紧急报警,具有警告操作人员和自动停机等功能。
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PLC based automated liquid mixing and bottle filling system
Automating repetitive tasks in the industries increases the productivity; reduces the probability of error and maintain product quality. Traditional methods of mixing fixed quantities of different types of liquids and filling them in bottles involve manual mixing of the constituent components based on measurements and bottling of the mixture as desired. Manual handling of such tasks is time consuming; expensive and often lack consistency in product quality due to human errors. A Laboratory Prototype of a Programmable Logic Controller (PLC) based automated liquid mixing and bottle filling system is designed to automate the control and mixing of two different liquids in predefined proportion and filling the generated mixture in bottles to achieve quality control; reduce human intervention and improve productivity. The mixing system draws fluids from two storage tanks and mix them in a user selectable pre-defined proportion and stores the mixture in an overhead reservoir. The bottling system transfers the mixture from the overhead reservoir to conveyor fed empty bottles based on the user defined ladder logic. The developed laboratory prototype of the automated system has housekeeping features; which include high and low level liquid indicators; emergency alarm for warning the operator and automatic stop features etc.
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