用统计过程控制技术评价机器/设备的微生物洁净度

M. Eissa
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摘要

为了确保患者接受具有可预测和可接受的药性的安全治疗,监测医疗保健部门和制药业务的质量标准尤其重要。医药产品也不例外,具有这些关键特征,因此减少微生物污染源是一项强制性战略,以避免伤害已经患病的人群。工业中使用的机器、设备和工具必须进行适当的清洁,以确保它们不会污染正在加工的产品。本研究旨在利用统计过程控制(SPC)方法,建立一套通过冲洗技术进行清洗效率评估的系统。为监测期间20个月的清洁过程记录建立和建立了一个数据库。利用SPC软件对处理后的数据进行控制图的构建和评价。采用罕见事件控制图对清洗过程间隔进行跟踪,估计事件概率为0.080。对于漂洗样品的生物负荷监测,最合适的拟合属性图为U型,并对过度分散进行Laney修正,以纠正控制范围过紧导致报警虚点增加的情况。了解检验性质对于正确解释趋势是不可避免的。
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Evaluation of Microbiological Cleanliness of Machines/Equipment through Rinse Technique Using Statistical Process Control
To guarantee that patients receive safe therapy with predictable and acceptable medicinal properties, monitoring the quality standards in the healthcare sector and the pharmaceutical business, in particular, is essential. Medicinal products are no exception from these crucial characteristics and hence mitigation of the sources of microbial contamination is a mandatory strategy to avoid harming already-ill populations. Machines, equipment and tools that are used in the industry must be appropriately cleaned to ensure that they will not contaminate the product under processing. The study herein aimed to establish an evaluation system for cleaning efficiency through the rinse technique using Statistical Process Control (SPC) methodologies. A database was established and created for the recorded cleaning process over 20 months of the monitoring period. The control charts were constructed and evaluated from processed data using SPC software. A rare event control chart was used to track the cleaning process intervals with event probability estimated to be 0.080. Concerning the monitoring of the bioburden of rinse samples, the most appropriate fitting attribute chart is U type with Laney modification of over-dispersion to correct for tight control limits that increase alarming false points. Understanding the inspection property is inevitable for the right interpretation of trends.
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