油田采出水悬浮固体滤池反冲洗回采水特性研究

Limei Sun, Xiaqing Li, Shenfa An, Jianhong Xiao
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摘要

分析了某油田采出水“重力沉降过滤”水处理工艺中外刷洗核桃壳过滤器反冲洗回收水中悬浮物的特性,讨论了外刷洗核桃壳过滤器反冲洗回收水中悬浮物对反冲洗效率的影响。结果表明:采出水中存在大量粒径从几微米到几十微米不等的无定形粉末颗粒絮凝体或团簇,且无定形粉末颗粒絮凝体或团簇具有可变形可压缩性,在过滤过程中,在洗涤过程中,在水压作用下絮凝、压实形成较大的絮凝体或团簇;其中一些较大的絮凝体或团簇无法分离成小颗粒。因此,在“过滤反洗”过程中,小悬浮固体颗粒聚集甚至聚结形成较大的絮凝体,可通过重力沉降去除,但仍有相当数量的小悬浮固体颗粒通过反洗水的回收再循环过滤。悬浮固体的回收率为38.5%,这导致过滤器的去除率降低。过滤对悬浮物的表面去除率为59.1%,实际去除率为36.4%。出水不合格,降低了污水处理效率。该工作为油田过滤器的运行和采出水处理提供了技术支持,为油田采出水过滤材料的选择和反冲洗方式的选择提供了有力的帮助。
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Characteristics of backwash recovery water from filter for oilfield produced water-suspended solids
The characteristics of suspended solids in backwash recovery water (BRW) from external scrubbingwalnut shell filter in the ‘gravitational sedimentation and filtration’ water treatment process (WTP) for produced water in an oilfield are analysed, then the influence of BRW on WTP efficiency is discussed. The results show that there are a lot of amorphous powder particle flocs or clusters with the diameter from several microns to several tens of microns in produce water, and the amorphous powder particle flocs or clusters are deformable and compressible, they are flocculated and compacted to form larger flocs or clusters under the force of hydraulic pressure in the filtration process while during the scrubbing process, some of these larger flocs or clusters are unable to be separated to small particles. So, in the process of ‘filtration and backwashing’ the small suspended solid particles are aggregated or even coalesced to form larger flocs, which can be removed through gravitational sedimentation, but there is still a considerable amount of small suspended solid particles recycled back to filter through recovery of backwashing water. Recycling rate for suspended solids is 38.5%, which causes a decreased removal rate from the filter. The removal rate from filtration for suspended solids is 59.1% apparently, and 36.4% actually. So, the treatment efficiency of WTP is lowered with unqualified outlet water. This work provides technical support for the operation of the oilfield filter and produced water treatment and provides strong help for the selection of the filter material and backwashing mode of oilfield produced water.
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