卧式磨珠机磨削过程的数值模拟

Zhu Yutian, Li Liyi, Liu Zhao
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摘要

球磨机是超细粉磨领域中应用最广泛的湿式粉磨设备。磨粉装置是磨头机的主要工作部件。为了优化研磨装置的设计参数,提高卧式磨头机的研磨效果,有必要对研磨腔内的流场进行深入的研究。本文介绍了磨头机的结构和工作原理,利用三维建模软件建立了磨头机磨头装置的物理模型,通过对磨头机磨头装置内的流场进行数值模拟,得到了流场的速度、剪切速率和湍流动能,分析了不同转速下的流场分布和变化。结论:销杆和缸壁附近的磨削得到了更充分的加工。在适当的转速下,可以优化这些区域附近的磨削结构,提高磨削效果。
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Numerical Modelling of Grinding in a Horizontal Bead Mill
Bead mill is the most widely used wet grinding equipment in the field of ultrafine grinding. The grinding device is the main working part of the bead mill. In order to optimize the design parameters of the grinding device and improve the grinding effect of the horizontal bead mill, it is necessary to conduct in-depth research on the flow field in the grinding chamber. In this paper, the structure and working principle of the bead mill were described, the physical model of the grinding device of the bead mill was established by using 3D modelling software, and the velocity, shear rate and turbulent kinetic energy of the flow field were obtained by numerical simulation of the flow field in the grinding device of the bead mill, the distribution and variation of flow field at different speeds were analysed. Concluding that the grinding near the pin rod and the cylinder wall is more fully obtained. With an appropriate speed, the grinding structures near these areas can be optimized to enhance the grinding effect.
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