1吨/小时转炉炉壁传热模拟

A. syam, Z. Zulfikar, Muhammad Idris Hutasuhut
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摘要

回转式熔炼炉是一种以原料在熔炼滚筒中旋转为工作原理的铸铁熔炼炉。这类炉的难点在于如果炉壁损坏,将很难确定合适的传导系数材料作为替代材料。为了获得炉壁传热信息,需要进行数值模拟。本分析的目的是:(1)得到炉壁上发生的温度分布;(2)得到炉内、炉中、炉外壁面上的换热系数。本研究的数值模拟计算采用Ansys软件辅助。利用各节点的传导温度方程可以确定数值传热模拟分析的理论基础。在这种情况下,负荷条件假定为热负荷。计算结果表明,换热器内壁温度分布为1590 oC,中部温度分布为1470 oC,外部温度分布为1104 oC。
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Heat Transfer Simulation on the Wall of Rotary Cast Iron Smelting Furnace Capacity of 1 ton/hour
The rotary smelting furnace is a cast iron smelting furnace with the working principle of raw material rotated in a melting drum. The difficulty of this type of furnace is if the furnace wall is damaged, it will be very difficult to determine the appropriate conduction coefficient material as a replacement material. Numerical simulations are required to obtain the heat transfer information that occurs on the furnace wall. This analysis aims to (1) obtain the temperature distribution occurring in the furnace wall, and (2) obtain the heat transfer coefficient on the wall surface on the inside, center, and outside of the melting furnace. Calculation of numerical simulation in this research is assisted by using Ansys software. The theoretical basis of numerical heat transfer simulation analysis can be determined by using the conduction temperature equation in each node. The load conditions in this case are assumed as thermal loads. The result obtained temperature distribution on the inner wall is 1590 oC, middle 1470 oC, and outside 1104 oC.
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