广域电子束辐照生物钛合金制品表面处理新工艺

A. Okada, Y. Uno, Kohsuke Sato, Ken Hachinota, K. Uemura, P. Raharjo
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摘要

提出了一种广域电子束辐照生物钛合金制品表面处理的新工艺。在广域电子束辐照设备中,可以对高能量密度电子束进行辐照,而不需要将光束集中。因此,一个最大直径60mm的广域电子束可用于瞬间熔化或蒸发金属表面。实验结果表明,随着光束能量密度的增加,表面粗糙度变小,表面光泽度增大。在适当的辐照条件下,钛合金立铣刀加工的表面粗糙度可在150秒内由10Rz降低到1mRz以下。同时提高了材料的耐蚀性和驱避性。因此,广域EB辐照法可以实现生物钛合金的高效表面光滑和表面改性。
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A New Surface Finishing Process for Bio-Titanium Alloy Products by Wide-Area Electron Beam Irradiation
A new surface finishing process for bio-titanium alloy products by wide-area electron beam (EB) irradiation is proposed. In the wide-area EB irradiation equipment, a high-energy-density EB can be irradiated without concentrating the beam. Therefore, a wide-area EB with a maximum diameter of 60mm can be used for instantaneously melting or evaporating a metal surface. Experimental results clarified that the surface roughness becomes smaller and the surface glossiness becomes higher with increasing energy density of the beam. Under an appropriate irradiation condition, the surface roughness of titanium alloy machined with an end mill could be decreased from 10Rz to less than 1mRz in 150 seconds. Moreover, the corrosion resistance and the repellency could be improved simultaneously. Therefore, the wide-area EB irradiation method may enable the highly efficient surface smoothing and surface modification of bio-titanium alloy.
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