进行规范单向专利产品减重的机械强度和扭矩研究

D. Zeren, Fatih Kocatürk, M. B. Toparli
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摘要

今天,有专门开发的紧固件的情况下,需要安全和永久连接是在前列。首先想到的是“剪切螺栓”,一种只允许拧紧的紧固件。在这种紧固件中,在机加工的头部下方有一个特别变薄的区域,因此,当螺栓达到一定的扭矩值时,在头部部分发生断裂。因此,由于消除了仅在拧紧过程中使用的六边形部分,因此获得了永久连接。使用剪切螺栓的一个缺点是,只有在拧紧时才使用大量的材料,这增加了成本。此外,断口表面未涂覆的区域可能会产生腐蚀问题,加工的额外成本是另一个缺点。在批量生产过程中,破碎的头部部件的处理也作为额外的成本出现。为了防止这些问题,Norm One Way (NOW®)产品已经开发出来,其专利属于Norm Cıvata。由于特殊的头部和插座几何形状,紧固只能在一个方向上完成,并且不可能拆卸。采用试验、分析和有限元等方法,研究了增加承插深度对螺栓头强度的影响。因此,获得的NOW®产品更安全,具有头部形式,可以消除组装过程中剥离的可能性,同时最大限度地减轻重量。
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Performing Mechanical Strength and Torque Studies for Weight Reduction in Norm One Way Patented Product
Today, there are specially developed fasteners for situations where the need for security and permanent connection is at the forefront. The first thing that comes to mind is the "shear bolt", a fastener that only allows tightening. In this fastener, there is a specially thinned area under the head with machining, and thus, when the bolt reaches a certain torque value, a break occurs in the head part. Thus, a permanent connection is obtained since the hexagon part used only during tightening is eliminated. One of the disadvantages that arise with the use of shear bolts is that there is a significant amount of material used only during tightening and it increases the cost. In addition, uncoated area on the fracture surface makes possible corrosion problems and an extra cost from machining is another disadvantage. The disposal of the broken head part during mass production also appears as an extra cost. In order to prevent these problems, the Norm One Way (NOW®) product, whose patent belongs to Norm Cıvata, has been developed. Thanks to the special head and socket geometry, tightening is done only in one direction and disassembly is not possible. In this study, the effect of increasing the socket depth on the head strength of the bolt was investigated using experimental, analytical and finite element methods. As a result, NOW® product was obtained which is safer, has a head form that will eliminate the possibility of stripping during assembly and at the same time provide maximum weight reduction.
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