空心弹簧在核电厂隔震中的应用研究

Nannan Hou, Jianling Dong
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摘要

在建设核电站时,地震一直是一个重要的考虑因素。关于如何抵抗或避免地震破坏的研究很多。近年来,越来越多的隔震技术应用于核电站核结构中,主要采用橡胶隔震器,橡胶隔震器不仅能承受竖向荷载,而且由于橡胶隔震器的侧向刚度低,可以减少地震对上部结构的反应,从而提高核结构在地震中的安全性。与传统的抗震技术相比,隔震可以使核电站主体结构的设计实现标准化,不受设计地震动大小的限制。隔震器的两个主要类别是弹性轴承和球面滑动轴承。低阻尼轴承(LDR)、铅橡胶轴承(LR)和球面滑动轴承(FP)目前被认为具有足够好的特性,可用于核设施。然而,作为弹性轴承主要材料的橡胶不能承受高温,因此在核电站复杂恶劣的环境下,轴承的性能可能会受到影响甚至损失,从而危及核反应堆的安全。此外,橡胶支座和球面滑动支座都只能适用于水平隔震。金属弹簧在高温条件下的性能比橡胶弹簧更稳定,隔离效果也更好。弹簧通常由实心弹簧丝通过金属成形制成。在生产实践中,由于弹簧具有较低的垂直刚度,因此用于垂直隔震,并且计算表明,它们在横向方向上也起作用。弹簧在现阶段已广泛应用于精密仪器等轻载荷、高要求场合的隔振,但在核设施核结构中的应用还需进一步研究。与空气弹簧相比,在相同的承载能力下,固体弹簧的刚度更高,从而导致隔震系统的固有频率更高,因此不适合要求低频和重载荷的场合。本文尝试用空心钢丝制作弹簧来解决这一问题。本文给出了空心弹簧在填充阻尼材料后的频率和阻尼特性的一些研究结果。推导了中空弹簧竖向刚度、横向刚度和承载能力等力学性能的计算公式,并用有限元计算对公式进行了验证。并给出了空心弹簧降低隔振系统固有频率的有限元计算实例。
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Study on Application of Hollow Springs in Seismic Isolation in Nuclear Power Plants
Earthquake is always an important consideration when constructing nuclear power plants. There are many studies on how to resist or avoid earthquake damage. And recently more and more seismic isolation technology has been applied to nuclear structure in nuclear power plants using isolators mainly made of rubber which can not only bear the vertical load, but also reduce the response of seismic on the upper structure due to their low lateral stiffness so as to improve the safety of the nuclear structure in the earthquake. Compared with traditional anti-seismic technology, seismic isolation can make the design of the main structure of nuclear power plants achieve standardization unrestricted by the magnitude of design ground motion. The two main categories of seismic isolators are elastomeric bearings and spherical sliding bearings. And low damping bearings (LDR), lead rubber bearings (LR) and spherical sliding bearings (FP) are currently considered sufficiently well characterized for use in nuclear facilities. However, the rubber which is the main material of elastomeric bearings cannot withstand high temperature, so the properties of the bearings might be affected and even lost under the complex and severe environment of nuclear power plants, which could compromise the safety of nuclear reactor. In addition, both rubber bearings and spherical sliding bearings can only apply to horizontal seismic isolation. The metal springs have more stable performance than rubber under high temperature condition and also has better isolation effect. Springs are usually made of solid spring wire by metal forming. In production practice, springs are used for vertical isolation because of their low vertical stiffness, and calculations show that they also work in the lateral direction. Springs have been widely used for vibration isolation in many light load and high requirements situations like precision instruments at this stage, but need more research to be applied in nuclear structure of nuclear facilities. Compared with air spring, under the same load-bearing capacity, the stiffness of solid spring is higher, which leads to the higher natural frequency of the isolation system, so it is not suitable for the situation that requires low frequency and heavy load. This paper tries to use springs made of hollow wire to solve the problem. In this paper, some research results of hollow springs are given, including frequency and damping property when filled with damping materials. In addition, a calculation formula of hollow springs’ mechanical property, including the vertical and lateral stiffness and carrying capacity, is derived, and the finite element calculation are used to validate the formula. And the paper also gives a finite element calculation case on how the hollow spring reduce the natural frequency of an isolation system.
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