用于卧式储罐的法兰和碟形封头总成分析

Mingxin Zhao
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引用次数: 0

摘要

在油气行业中,卧式储罐经常使用非标准法兰盘状封头,以便快速、全面地进入储罐内部。头部被锻造成椭圆形,外围有一个平坦的边缘。平边用作法兰,而另一半来自罐壳。法兰对安装在c形夹具内,并在其头部侧通过压缩螺栓固定。垫圈夹在法兰对的配合表面之间,以提供适当的密封。虽然可以通过拧开压缩螺栓轻松拆卸阀头,但这种解体结构确实增加了组件设计的复杂性和对安装的独特要求。螺栓的压缩载荷不仅影响储罐的承压能力,而且还支配着法兰副和c形夹的应力。在本研究中,采用有限元方法对法兰和碟形封头总成进行了建模和分析,分析了安装和运行载荷下的应力和垫片密封性能。进行了弹性和弹塑性分析。螺栓的紧固力根据部件应力和垫圈密封性能进行检查。根据应力和防渗漏的验收标准推荐优化锚杆荷载。
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Analysis of a Flanged and Dished Head Assembly Used in a Horizontal Storage Tank
A nonstandard flanged and dished head is frequently used in the horizontal storage tank for quick and full access to the internal in oil and gas industry. The head is forged into an elliptical shape with a flat edge at its peripheral. The flat edge serves as a flange while the other mating half coming from the tank shell. The flange pair is installed within a C-shaped clamp and secured by compression bolts at its head side. A gasket is sandwiched between the mating surfaces of the flange pair to provide proper seal. While the head can be removed easily by unscrewing the compression bolts, this disintegrated structure does increase the complexity in component design and unique requirement for installation. The bolt compression load not only affects the pressure capacity of the storage tank, but also governs the stresses in flange pair and C-clamp. In this study, the flanged and dished head assembly has been modeled and analyzed by finite element method for stresses and gasket seal performance subject to installation and operation loads. Both elastic and elastic-plastic analysis has been performed. The tightening force of the bolts is examined against component stresses and gasket seal performance. Optimized bolt load is recommended based on acceptance criteria for stresses and leakage prevention.
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