起重机尺度板受力变形状态参数的计算方法

L. Kolomiets, А. Tsymbalyuk, D. Tsymbalyuk
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引用次数: 0

摘要

本文指出,冶金生产工艺流程的改进,其目的是提高金属结构的质量,增加合适产品的产量,稳定其参数,没有一个平衡的核算系统的原材料,半成品和其他货物在各个领域是不可能的。在快速移动的大规模连续生产过程中,具有广泛的货物流网络,电子张力称重复合物变得越来越普遍,这使得技术称重过程完全自动化成为可能,确保其结果的文件登记,增加重量信息的客观性。通过对起重机升降机构设计特点的分析,提出了铸造车间浇注斗段铸铁液质量自动测定用起重机秤承重装置的安装方案。根据所开发的方法和对负载接收单元压力基板参数的计算,提出了优化板、传感器位置和数量的建议。获得的数据的计算和实验研究证实假说的有效性,这是根据load-receiving单元板的计算方法,这是计算板的形式两个铰接梁支持在同一个平面上不再现的真实过程板坯弯曲的空间,通过结果加载内置的起重机load-receiving单元的尺度。本工作的目的是开发一种新的起重机秤承重板的计算方法,从而有可能确定在影响称重装置设计的主要机械载荷类型影响下,承重板的应力-应变状态参数。从而降低质量测量误差,从而优化铸造工艺中相关材料的成本,提高最终产品的质量。
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METHOD OF CALCULATING THE PARAMETERS OF THE STRESSED AND DEFORMED STATE OF CRANE SCALE PLATES
The article shows that the improvement of technological processes of metallurgical production, which aims to improve the quality of metal structures, increase the yield of suitable product, stabilize its parameters, is not possible without a balanced accounting system of raw materials, semi-finished products and other cargo in all areas. In the conditions of fast-moving processes of mass continuous production with an extensive network of cargo flows, electronic-tensometric weighing complexes are becoming more and more common, which make it possible to fully automate the process of technological weighing, ensuring documented registration of its results, increasing the objectivity of weight information. The analysis of design features of lifting mechanisms of cranes became the basis for the development of proposals for the installation of the load-receiving unit of crane scales for automatic determination of the mass of liquid cast iron in the pouring-bucket section of the foundry shop. Based on the developed methodology and calculations of the parameters of the pressure base plates of the load-receiving unit, recommendations for optimizing the design of the plates, locations and number of sensors are issued. The data obtained as a result of the calculations and experimental studies confirm the validity of the hypothesis, which was the basis of the method of calculating the slab of the load-receiving unit, which was that the calculation of slabs in the form of a beam on two hinged supports in the same plane does not reproduce the real process of slab bending in the space that passes as a result of the loading of the load-receiving unit in the built-in crane scales. The aim of the work is to develop a new method for calculating the load bearing plates of crane scales, thanks to which it will be possible to determine the parameters of the stress-strain state of the load bearing plate under the influence of the main types of mechanical loads that affect the design of the weighing device in operation, which will lead to a decrease in the mass measurement error and thereby will optimize the cost of related materials in foundry technology and improve the quality of the final product.
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