通过使用机器学习通知机器的问题

Supod Kaewkorn, C. Joochim, Siraphop Prasertprasasna, Chanon Leartrussameejit, Haem Kuhataparuks, Alisa Kunapinun
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引用次数: 2

摘要

在21世纪,大规模生产和工业机器需要24小时运行。在生产线发生紧急情况或预期故障时,快速响应至关重要。系统的复杂性掩盖了问题的迹象。因此,开发一个可以检测机器状态并通知问题的特定程序是减少停机时间的第一个主要步骤。此外,高效的预测通知可以通过机器学习进行存档。本文开发了一种基于神经网络的问题识别和系统监控通知软件。神经网络采集的数据来自传感器,传感器测量了机器的线加速度和角速度。从一台测试机器上收集了323个数据集,分为11个状态。训练集和测试集随机分开,分别为80% / 20%。为了评估最佳预测模型,输入数据集按频率从高到低排序,并在3种情况下选择,使用所有输入数据集,仅使用最高频率的前2个最多10个点,以及仅使用最高频率和最低频率的前2个最多10个点。此外,神经网络设置通过以下配置分析每种情况:1到3个隐藏层,100到500个节点。综上所述,使用频率最高和最低的前9个点,使用3个隐层和400或500个节点的神经网络进行训练,获得了88.52%的最佳评价结果。
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Notifying problems of a machine by using Machine Learning
In 21st century, mass production and industrial machines are required to operate for 24 hours. The swift response is essential in case of emergency or predicted failure happening in the manufacturing line. The complication of a system obscures the indication of problems. Thus, developing a specific program that can detect machine's status and notify problems is the first major step to decrease downtime. Furthermore, the highly efficient predicted notification can be archived by Machine learning. In this paper, a notification software to identify problem and monitor the system is developed based on Neural Network. The Neural Network data collection is obtained from sensors, which measured the linear acceleration and angular speed of the machine. 323 datasets, categorized into 11 states, are collected from one testing machine. Training and testing sets are randomly separated by 80/20 percent respectively. To evaluate the best prediction model, input datasets are ranked from the highest to lowest frequency and chosen in 3 situations, using all input datasets, using only the top 2 up to 10 points of the highest frequency, and using only the top 2 up to 10 points of the highest and lowest frequency. Moreover, the Neural Network setups are analyzed for each situation by the following configurations: 1 to 3 hidden layers with 100 to 500 nodes. In conclusion, the best evaluation result of 88.52 % is achieved by using the top 9 points of the highest and the lowest frequency, training with 3 hidden layers and 400 or 500 nodes of neural network.
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