焊接坯料的有限元和数值模拟

Wellington Augusto dos Santos, Etiene Pereira de Andrade, Guilherme Souza Assunção, Gilmar Cordeiro Silva
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引用次数: 1

摘要

经济和技术竞争力的提高意味着汽车工业寻求在生产方法和工艺上不断创新,以生产更轻、更安全、更高效的汽车。寻求具有更大机械阻力,更好的一致性,板/材料厚度组合的产品,重点是减少质量和增加车身刚性。在这种情况下,定制焊坯(TWB)是一种顶级的焊接技术(通过非常规工艺),可以将不同规格(材料、厚度和/或涂层)的板材焊接在一起,因为它允许机械性能、质量的局部分布,优化了结构刚度和车身总重量之间的关系。该技术的巨大挑战是将焊接和机械成形这两种要求完全不同的工艺结合起来。由于twb成形的复杂性,模拟的应用已被广泛采用。在这篇综述中,比较了不同数值模拟方法的结果,重点讨论了细节和所使用参数的影响。
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Finite and Numerical Simulations Applied in Tailor Welded Blank
The increase in economic and technological competitiveness means that the automobile industry seeks constant innovation in its production methods and processes, in order to produce lighter, safer and more efficient vehicles. Products with greater mechanical resistance, better conformability, thickness combinations of plates / materials are sought with a focus on reducing mass and increasing the rigidity of the vehicle body. In this scenario, Tailor Welded Blank (TWB), which is a top welding technique (by unconventional processes) of sheets of different specifications (materials, thicknesses and / or coatings), appears as a solution, as it allows localized distribution of mechanical properties, mass, optimizing the relationship between structural rigidity and the total weight of the vehicle body. The great challenge of this technique is to combine two processes with completely different demands, welding and mechanical forming. Due to the complexity of forming TWBs, the use of simulations has been widely adopted. In this review, different results of the numerical simulation methods used for a Tailor Welded Blank are compared, focusing on the details and the influence of the parameters used.
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