基于正交试验的矩形密封圈结构参数优化

Chen Fei, Li Tuo, Jiang Li, Yuan Xiaozhongling, Yong Xiaolong
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摘要

主要用于静压密封结构的矩形密封圈在实际使用中通常会遇到密封失效、永久变形等问题。针对上述突出问题,基于Von Mises屈服原理、虚功原理、轴对称原理和非线性接触理论,建立了矩形密封环工作时的二维轴对称有限元解析模型,并采用正交优化方法对矩形密封环截面宽度、以截面厚度和倒角尺寸为参数,获得了密封圈关键参数的最优组合方案,并对优化前后的密封圈力学性能进行了对比分析。研究结果表明:①影响矩形密封圈性能的因素由大到小依次为:截面宽度、倒角尺寸、截面厚度;矩形密封圈关键结构参数的最优组合为:截面宽度为4 mm,截面厚度为3.5 mm,倒角尺寸为0.3 mm;(3)与优化前相比,优化后矩形密封圈最大接触应力平均提高21.87%,压缩量平均降低11.59%,最大Mises应力平均仅提高7.72%;④在相同轴向装配力下,优化后的矩形密封圈接触应力增大,压缩量减小,永久变形风险降低;优化后矩形密封圈的米塞斯应力和接触应力分布均匀,有利于提高密封性能。综上所述,参数优化后的矩形密封圈能够更好地满足密封性能要求,避免永久变形。
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Structural Parameters Optimization of Rectangular Sealing Ring Based on Orthogonal Test
The rectangular sealing ring mainly used in static sealing structure is usually subject to sealing failure, permanent deformation and other problems in practical use. The two-dimensional axis-symmetrical finite element analytical model of rectangular sealing ring during working is established to deal with the above prominent problems based on Von Mises yield principle, virtual work principle, axial symmetry principle and nonlinear contact theory, and orthogonal optimization is used to optimize the key structural parameters of rectangular sealing ring such as section width, section thickness and chamfer size to acquire the optimal combination scheme for key parameters of sealing ring, and contrastive analysis is done on the mechanical property of sealing ring before and after optimization. The research results indicate that: First the ranking of the factors affecting the performance of rectangular sealing ring in descending order is: section width, chamfer size, section thickness; Second the optimal combination for key structural parameters of rectangular sealing ring is: section width of 4 mm, section thickness of 3.5 mm, and chamfer size of 0.3 mm; Third compared with that before optimization, the maximum contact stress of rectangular sealing ring after optimization is improved by 21.87% on average, amount of compression reduced by 11.59% on average, and the maximum Mises stress increased only by 7.72% on average; fourth under the same axial assembly force, the optimized rectangular sealing ring has the contact stress increased, the amount of compression reduced and the risk of permanent deformation lowered; Fifth, Mises stress and contact stress of the optimized rectangular sealing ring are uniformly distributed, beneficial to improving the sealing performance. According to the conclusion, the rectangular sealing ring after parameter optimization can better satisfy the requirements on sealing performance and avoid permanent deformation.
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