开发方法和数学工具,以实施确定组装高精度货物的关键要求的战略

A. Nazaryev, P. Bochkarev
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摘要

提高高精度设备和机器的生产质量的问题具有首要的重要性。造成这种情况的原因是,生产这种装置的质量和准确性要求越来越严格,而旨在确保这些标准的标准方法不够多用途。在设计机械处理的工艺过程时,开发的方法-用于计算高精度产品组装要求的系统的形式化设计程序的复杂-允许解决这些问题。然而,有必要制定额外的解决方案,以确保设计和技术预生产之间的关系。该研究的相关性在于解决一个重要问题-改进系统内执行设计尺寸分析的程序,以便在设计机械处理工艺过程时计算高精度产品的装配要求。为了解决这一问题,作者提出了基于基本部件/装配单元识别的高精度零件分离技术,并建立了确定装配关键(关键)要求和进行设计尺寸分析所需的共轭图和维数图的数学模型。引入建议的技术将允许在设计机械处理工艺过程时,在系统设计程序的实施的进一步阶段选择合理的技术来生产零件,以计算高精度产品组装的要求。从而降低劳动强度,缩短高精度产品的生产时间,并在多产品制造条件下降低设计-工艺准备过程中的成本。
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The development of methodological and mathematical tools for implementing the strategy of identifying critical requirements for assembling highly-precise goods
The problem of improving the production of highly-precise devices and machines has primary importance. It is caused by the fact that the quality and accuracy of production of such devices impose increasingly stringent requirements, while standard approaches intended to ensure these criteria are insufficiently multipurpose. The developed approach – a complex of formalized design procedures for systems for accounting the requirements for the assembly of highly-precise goods when designing technological processes of mechanical treatment – allows solving these problems. However, it is necessary to develop additional solutions to ensure the relationship between the design and technological preproduction. The relevance of the study is in the solution of an important problem – the improvement of the procedure for carrying out the design-dimensional analysis within the system for accounting the requirements for the assembly of highly-precise products when designing technological processes of mechanical treatment. To solve this issue, the authors proposed the technique of component separation of a highly-precise good based on the identification of a base component / assembly unit and specified a mathematical model for the formation of a conjugation graph and a dimension graph, which is necessary to identify critical (vital) requirements to assembly and carrying out the design-dimensional analysis. Introducing the proposed techniques will allow choosing rational technologies for producing parts at further stages of implementation of design procedures of the system for accounting the requirements for the assembly of highly-precise goods when designing technological processes of mechanical treatment. In turn, it will cause labor intensity reduction and cutting the time of production of highly-precise goods and will allow decreasing costs during design-technological preparation within the conditions of multiproduct manufacture.
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