基于静力分析法的汽车生产线承载辅助夹具优化设计

Haibo Zhang, Yingqiu Li
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摘要

本文通过多目标优化设计理论,建立了以结构强度最大、质量最小为目标函数的数学模型,求解了将侧架构件和支撑构件中的方管厚度从3mm减小到1.5mm即可得到非次优解的多目标优化数学模型。通过ANSYS软件对结构进行了满载和堆垛工况下的静力分析。在满足结构刚度、强度和变形的条件下,提出了优化结构,并对优化结构进行了仿真验证。仿真结果表明,优化后的辅助承载结构在满足使用要求的基础上减轻了17%的重量,较好地实现了设计目标,实现了承载辅助夹具结构轻量化设计的目的。这对搬运辅助夹具结构的改进设计具有工程应用价值,也为同类机械结构问题提供了设计思路。
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Optimal Design of Carrying Auxiliary Fixtures in an Automobile Production Line Based on Static Analysis Method
In this paper, through the multi-objective optimization design theory, a mathematical model with the maximum structural strength and minimum mass as the objective function is established, and the multi-objective optimization mathematical model can be solved, which the thickness of the square tube in the side frame components and support components is reduced from 3mm to 1.5mm can get the non-inferior optimal solution. Through ANSYS, the static analysis of the structure under full load and stacking conditions is carried out. Under the conditions of satisfying the structural rigidity, strength and deformation, the optimized structure is proposed, and the optimized structure is simulated and verified. The simulation results show that the optimized auxiliary carrying structure can reduce the weight by 17 percent on the basis of satisfying the requirements of use, which can better achieve the design goal and achieve the purpose of lightweight design of the carrying auxiliary fixture structure. This has engineering application value for the improved design of the carrying auxiliary fixture structure, and also provides a design idea for the same type of mechanical structure problems.
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