基于VR技术的核电站关键设备工艺流程沉浸式仿真研究

Yi Zhang, Zhiguo Zhou, Hao Wang, Zheng Yang
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摘要

目前,三维建模和虚拟现实技术已成为提高核电工程领域数字化水平的新手段。反应堆压力容器封头处理、换料和主设备安装是核电站的重要工艺流程。传统措施没有数字化和可视化,需要更多的经验和技术技能来指导员工进行现场施工工作。在这种情况下,当他们做一些复杂的手术时,尤其是他们以前从未听说过的新手术,风险就更大了。本文提出了一种技术方法,设计一个包含核电站核岛建筑整体三维模型数据的沉浸式虚拟环境,以模拟关键工艺流程。同时,本文开发了交互式VR软件系统,以虚拟的方式帮助工人在解决现场问题之前对他们的现场工作进行培训。另一方面,本文工作的另一个应用是对工艺流程本身进行设计验证,使仿真结果可以告诉设计者优化目标是什么以及优化目标在哪里。本文的研究成果已在中广核HPR1000核电实际工程中得到应用,并在施工领域带来了可观的效益回报。
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Research on Immersive Simulation of Key Equipment Process Flow in Nuclear Power Plant Based on VR Technology
Nowadays, 3D modeling and virtual reality technology has become a new method to enhance the digitization level in nuclear power engineering field. Reactor pressure vessel head handling, refueling and main equipment installation are the important process flows in nuclear power plant. Traditional measures without digitization and visualization, which need much more experience and technical skills to conduct the staffs on-site construction work. In that case, there are more risks when they do some complicated operations especially the new ones they never know before. This paper presents a technical method to design an immersive virtual environment, which contains the whole 3D model data of the nuclear island buildings in nuclear power plant to simulate the key processing flows. Meanwhile, the paper develops an interactive VR software system to help training workers about their on-site works in a virtual way before they solve on-site problems. On the other hand, another application of this paper’s work is design verification of the process flows themselves, so that the simulation results can tell designer what and where is the optimizing goal. The achievements of this paper have already been applied in the actual HPR1000 nuclear power project of CGN, and bring considerable efficiency return in construction field.
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