TPA 350轧机工位机壳长期运行后的可靠性评估

Удк, Оценка Надежности, Станины Рабочей, Клети Автоматического, Стана Тпа, Длительной Эксплуатации, С. Р. Рахманов, канд. техн, S. R. Rakhmanov
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引用次数: 0

摘要

其中,发生在自动轧机的壳体轧制过程中,研究最少的是工作机架的壳体行为,它以动态移动的形式表现出来。这可以解释为壳体与辊筒和心轴的相互作用是由心轴在滚动轴上的杆机构影响的。不可控变形状态的可能性也可以通过地脚螺栓紧固系统的调节状态偏离和支架壳体的各种缺陷来解释。为完成对tpa350自动轧机机架空间状态的监测奠定了基础,实现了工作机架壳体应力变形状态的登记。此外,它还导致了一个任务制定,以详细阐述林分空间模型,旨在将其应用于证明TPA 350工厂进一步运营战略的合理性。介绍了tpa350自动轧机工作机架壳体应力变形状态的研究结果。研究采用成品构件在三维模型上的方法进行。将得到的理论数据与壳体张力的实验研究相结合,证实了模型的合理性。结果表明,最大应力起源于工作支架外壳的暴露裂纹区域。最大应力集中的位置随紧固条件和支架壳体载荷的变化而“迁移”。裂纹产生阶段和外壳缺陷发展阶段的风险函数。经过50年的运行,自动磨壳安全已经耗尽。目前,自动轧机机壳运行在完全危险的区域,伴随着裂纹的形成。针对混合破碎机理,确定了tpa350自动磨壳圆缺陷发育周期。
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Estimation of reliability of the TPA 350 mill working stand housing after a long operation
Among the processes, taking place at the shells rolling at automatic mill, the least studied are a working stand housing behavior, which becomes apparent in the form of its dynamic shifting. It can be explained by the fact, that the shell interacting with the rollers and the mandrel is effected by rod mechanism of the mandrel holding at the rolling axis. The possibility of the non-controlled deformed state can be explained also by deviation from the regulation state of anchor bolts fastening system and various defects in the stand housing. It made a foundation to accomplish monitoring of the space state of the TPA 350 automatic mill stand, resulted in registration of the working stand housing stress-deformed state. Besides, it resulted in a task formulation for elaboration of the stand space model aimed at its application for the justification of the strategy of the TPA 350 mill further operation. Results of the study of stress-deformed state of the working stand housing of the TPA 350 automatic mill presented. The study was carried out by the method of finished elements at 3D models. Comprising of the obtained theoretical data with experiment studies of the housing tension confirmed the model adequateness. It was determined, that maximal stresses originate in the zones of the revealed cracks of the working stand housing. The locations of the maximal stresses concentration “migrate” at variation of fastening conditions and the stand housing loading. A function of risk obtained for the stage of a crack originating and for the stage of defect development in the housing. The automatic mill housing safety was exhausted after 50 years of operation. Currently the automatic mill housing operates in the zone of complete risk, accompanying by cracks formation. For the mixed mechanism of crushing, the periods of round defect development in the TPA 350 automatic mill housing determined.
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