钢铁行业发展前景核算生态制约因素

S. V. Nedelin
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引用次数: 1

摘要

多年来关于人类活动对环境影响的后果的讨论目前转向了实际方面。新的生态和经济限制规定了降低冶金过程碳强度的必要性。指出“高炉-碱性氧炉”技术组合是一种以焦炭为燃料和还原性组分为基础的基本炼钢方法。所示的按所用燃料类型划分的冶金能力分布,证实了在绝大多数铁生产技术过程中都应用了含碳减燃添加剂。介绍了冶金工业降低碳强度项目的数据,其中大部分项目旨在改变高炉工艺技术。考虑到日本钢铁工业在完善高炉生产机械和技术方面的经验,使还原剂的总消耗量降至450 kg/t,在世界各国中是最好的。结果表明,高炉体积的增大会引起高炉工艺技术的变化。这种增加也导致了碳消耗的减少——大容量高炉的燃料和还原剂的比消耗更低。大容量高炉的比焦化率比小于1000 m3的高炉低71 kg/t铁水,大容量高炉的总燃料消耗比小于1000 m3的高炉低51 kg/t铁水。考虑到减少钢铁产品碳足迹的必要性,钢铁工业技术发展的基本途径可以是扩大设施,关闭小而无效的产能,改变烧结和高炉炉料结构,增加更多质量的原料和球团,应用替代燃料和减少添加物。
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Prospects of steel industry development accounting ecological restrictions
Discussion of many years on consequences of man’s activity effect on environment at present moved to a practical aspect. New ecological and economical limits dictate a necessity to reduce the carbon intensity of metallurgical processes. It was noted that the technological couple “blast furnace – basic oxygen furnace” is a basic method of steel production, based on utilization of coke as a fuel and reducing component. Distribution of metallurgical capacities by types of fuel used shown, which confirms application of carbon-containing fuel-reducing additions in overwhelming majority of technological processes of iron production. Data on projects reducing carbon intensity of metallurgical industry presented, most of which aimed at changing the technology of BF process. Experience of steel industry of Japan on perfection machinery and technology of BF production considered, which enabled to reduce total consumption of reducing agents down to figure less down to 450 kg/t of hot metal, which is the best index among countries of the world. It was shown that increase of a blast furnace volume results in change of BF process technology. Such an increase also results in decrease of carbon consumption – blast furnaces of large volume have lower specific consumption of fuel and reducing agent. The specific coke rate in blast furnaces of large volume is by 71 kg/t of hot metal less comparing with blast furnaces having volume less 1000 m3, and the total fuel consumption in large blast furnaces is by 51 kg/t of hot metal lower. Accounting necessity to decrease the carbon footprint in steel products, basic ways of steel industry technologies development can be enlargement of facilities with shutdown of small and not effective capacities, changing sinter and BF charges structure with increase of more qualitative raw materials and pellets, application of alternative kinds of fuel and reducing additions.
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Investigation of technology schemes for the production of cast composite functional materials Forecasting of industrial coke quality at JSC EVRAZ NTMK based on data of passive industrial experiment. Report 1. Forecasting of CSR and CRI of industrial coke Recognition of surface defects of rolled steel in sheets by application micro-X-ray spectral analysis Influence of particles size distribution on the carbon content throughout sinter bed height Study of possibility of obtaining alternative binders from production wastes for filling man-caused voids
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