用于核电厂热性能监测的主热力系统数字孪生的初步研究

Xun Zhang, Jianfei Hou, Heino Zimmermann, Zhaohui Xiang
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摘要

核电站设备的性能下降和潜在故障可能会导致核电站的意外停运或功率下降,从而增加运行和维护成本。通过开发核电站数字孪生,可以检测到一些潜在的异常,并进行预测性维护,以避免设备故障。为此,利用EPOS码对运行中的核电厂主要热力系统进行热性能监测,建立了核电厂主要热力系统的数字孪生模型。首先,根据设计文件建立了包含一次回路、二次回路和冷却系统的热力系统仿真模型,并利用满负荷工况下的设计参数计算了所有设备的标称值;然后确定了特定设备在部分负荷下的热性能。需要进行一些拟合过程来找出不同变量之间的相关性,必要时将拟合曲线嵌入到设备模型中。在此基础上,利用数据协调技术对运行核电站的系统模型进行同化,最终得到数字孪生模型。结果表明,数字孪生模型可以很好地反映真实工厂的热性能,但在数据核对过程中会发现一些测量不一致的地方。
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Preliminary Research on Digital Twin of Main Thermodynamic Systems in Nuclear Power Plant for Thermal Performance Monitoring
The performance degradation and latent fault of equipment may cause unplanned outage or power reduction in nuclear power plant, as a result, the operation and maintenance costs increase. By developing a nuclear power plant digital twin, some potential abnormalities can be detected and predictive maintenance can be performed to avoid equipment failure. So, a digital twin for main thermodynamic systems in an operating nuclear power plant is built by using EPOS code to monitor its thermal performance. Firstly, a thermodynamic system simulation model containing primary loop, secondary loop and cooling system is developed according to design documents, and the design parameters under full load are used to calculate all the equipment’s nominal values. Then the thermal performance of specific equipment is identified under partial loads. Some fitting process are needed to find the correlations between different variables and the fitting curves will be embedded into the equipment model if necessary. Moreover, a data reconciliation technique is used to assimilate the system model depending on measurements of operating nuclear power plant and the digital twin is gained at last. The result shows that the digital twin can represent the thermal performance of real plant very well although a few of measure inconsistencies are detected during the data reconciliation process.
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