大功率直接驱动型水冷轴向磁通永磁机的设计分析

Jian Li, Yang Lu, Yunhyun Cho, R. Qu
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引用次数: 5

摘要

本文介绍了大功率直驱用轴向磁通永磁同步电机的设计过程和详细的多物理场分析。本文的机器功率为130kW,转速为26rpm,采用双定子内转子结构。首次提出了一种分段预绕齿组合定子铁心,并将其应用于大功率轴向磁通永磁电机。通过这种方法,可以解决制造大直径AFPM机床的难题。机器内嵌了一套新颖的水冷却系统来传递热量。此外,还提出了装配工艺和制造工艺。最后,基于多物理场设计,制作了样机并进行了测试。实验结果与有限元分析结果吻合较好。
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Design an Analysis of a Water-Cooled Axial Flux Permanent-Magnet Machine for Large Power Direct-Driven Applications
This paper presents a design process and a detailed multi-physics analysis of an axial flux permanent magnet synchronous machine for large power direct-drive applications. The machine in this paper is 130kW at 26 rpm with a dual-stator inner-rotor structure. A stator core which is assembled with segmented and pre-wound teeth is first proposed and applied in a large power axial flux PM machines. Through this method, the challenges of manufacturing large diameter AFPM machines can be solved. A novel water-cooling system is embedded in the machine to transfer the heat. In addition, assembling procedure and manufacture process are also proposed. Finally, based on the multi-physics design, a prototype machine is manufactured and tested. The experiment results match well with the finite-element analysis (FEA).
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