桉树油精炼精馏塔(Melaleuca Cajuputi)设计

R. Latuheru, Peter Sahupala
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摘要

本研究的目的是设计桉树油的蒸馏工艺,并分析蒸馏速率对油品收率的影响。本研究采用直接制作蒸馏装置的实验方法,通过实验和观察收集必要的数据,然后用印尼国家质量标准SNI 06-3954-2006进行分析。桉树油蒸馏装置的设计主要分为两大部分,即作为蒸馏场所的釜和作为将蒸汽蒸发到水中以获得馏出物的冷凝器,然后将馏出物分离出来生产桉树油。结果表明,锅炉表面测得的最高平均温度为158℃,炉膛表面测得的最高平均温度为138℃。在一个蒸馏过程中,锅炉中蒸发的平均水量为19.0升。蒸馏进行6小时。因此,锅炉每小时可以蒸发的水平均为4.0升/平方米。汽化水的量是水壶内总水量的4升,多达19升;只有21.053%的水被蒸发掉。这两个样品的分析结果表明,研究生产的桉树油的质量。即油的颜色清澈/透明,产生的气味是典型的桉树油,两个样品的比重为0.9128 gr/ml,折射率为0.4,得到出油率。1.2%。得到的温度相对较小,为203.8092 MJ,而蒸发水所需的总能量为11.2356127 MJ。这意味着在锅炉的蒸馏过程中只能产生18.5%的能量。煤油的能量需要量为203,8092 MJ,是炼油过程中所用煤油总需要量的5升。尽管如此,可以看出,产生蒸汽的能量仅为203,8092 MJ的总可用能量中的11,2356127 MJ。由于蒸馏装置的热保护,浪费了大量的能源,导致热效率仅为5.5%。
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Design of Eucalyptus Oil Refining Destilator (Melaleuca Cajuputi)
The aim of this research is to design a distillation of eucalyptus oil and analyze the distillation rate on the yield of oil quality. This study uses an experimental method that directly makes a distillation apparatus, conducts experiments and observations to collect the necessary data, and then analyzes it with the Indonesian national quality standard, SNI 06-3954-2006. The design of the eucalyptus oil distillation apparatus is made in two major parts, namely the kettle as a distillation site and the condenser as a place for evaporation of steam into the water to obtain distillate which will then be separated to produce eucalyptus oil. The results showed that the highest average temperature measured on the surface of the boiler was 158°C, and the highest average temperature on the stove surface was 138°C. The average amount of water that is evaporated in the boiler is 19.0 liters in one distillation process. Distillation was carried out for 6 hours. Thus, the average water that can be evaporated in the boiler every hour is 4.0 liters/m². The amount of vaporized water is 4 liters of the total water in the kettle, as much as 19 liters; only 21.053% of the water is evaporated. The analysis results of these two samples show the quality of eucalyptus oil produced from the study. Namely, the color of the oil is clear/transparent, the odor produced is typical of eucalyptus oil, the specific gravity of the two samples is 0.9128 gr/ml, the refractive index is 0.4, and the oil yield is obtained. 1.2%. The temperature obtained is relatively tiny, namely, 203.8092 MJ, while the total energy needed to evaporate water is 11.2356127 MJ. It means that only 18.5% of energy can be generated in the distillation process in the boiler. The energy requirement of kerosene is 203,8092 MJ of the total need for kerosene used in the refining process of 5 liters. Still, it can be seen that the energy used to produce steam is only 11,2356127 MJ of the total available energy of 203,8092 MJ. A lot of energy is wasted because of the heat protection from the distillation apparatus, resulting in a resulting thermal efficiency of only 5.5%. 
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