基于改进卷积神经网络的数控机床滚动轴承故障诊断方法

Ying Gao, Xiaojun Xia
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引用次数: 0

摘要

在工业生产过程中,数控机床等大型机械设备的滚动轴承故障频繁发生,严重影响了机床的生产性能和使用寿命。为了识别滚动轴承的故障类型,提高设备的安全性,本文提出了一种基于改进卷积神经网络(CNN)的故障诊断方法。改进的CNN模型是在全连接层之前、几层卷积层和几层池化层之后增加一个卷积层,并使用改进的带动量随机梯度下降训练算法加快训练速度,增强模型的可使用性。传统的故障诊断方法耗时长,人工成本高,工作效率低。本文方法提高了数控机床滚动轴承故障诊断过程的智能化程度,提高了故障诊断的正确性,适应了大数据故障诊断的特点。最后,利用凯斯西储大学滚动轴承数据库的数据集进行实验验证。实验结果表明,该方法对不同类型和严重程度的滚动轴承故障具有较高的识别准确率,具有良好的实用性和应用前景。
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A Fault Diagnosis Method of Rolling Bearing of CNC Machine Tool Based on Improved Convolutional Neural Network
In the industrial production process, the rolling bearing failures of huge mechanical equipment such as CNC machine tools frequently occur, which seriously affects the production performance and service life of the machine tools. In order to identify the types of faults in rolling bearings and improve the safety of the equipment, this paper presents a fault diagnosis method on account of an improved Convolution Neural Network (CNN). The improved CNN model is to add a convolutional layer before the fully connected layer, after several convolutional layers and several pooling layers, and use an improved stochastic gradient descent training algorithm with momentum to speed up the training speed to enhance the serviceability of the model. Traditional fault diagnosis methods are time-consuming, high in labor costs and low in work efficiency. The method in this paper improves the intelligence of the rolling bearing of CNC machine tools fault diagnosis process, improves the correctness of fault diagnosis, and adapts to the characteristics of big data fault diagnosis. Finally, the data set of Case Western Reserve University's rolling bearing database is used for experimental verification. The experimental results reveal that this method has a high recognition accuracy rate for various types and severity of rolling bearing faults, and has good practicability and application prospect.
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