VVUQ概念在压力容器ASME规范和标准中的应用

Bart Kemper
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摘要

开发VVUQ技术是为了解决通过计算手段分析设备或制造过程时的模拟可信度问题。如果所分析的设备或制造过程失败,其后果即使不是灾难性的,也可能对公众的健康和福利造成潜在的危害。VVUQ程序提供了一个必要的框架来指导工程师设计设备,系统或过程以及支持计算,以便在呈现模拟结果时具有透明度。虽然主要的研究机构、医疗设备开发商和尖端技术公司已经引领了特定VVUQ技术的发展,但这些原则适用于任何行业的模拟知情决策,但细节程度取决于风险和不确定性。本文将以ASME压力容器标准为例,介绍VVUQ如何应用于已建立的行业。在传统的“按规则”的压力容器设计中,经过几十年的测试和开发,不确定性已经减少了。同样,当应用于ASME压力容器标准的范围内时,通常不需要明确使用VVUQ进行数值建模,例如“通过分析设计”中的有限元建模(FEM),因为开发这些工程标准的测试和开发减少了不确定性。通过展示VVUQ原则被隐式应用的地方,本文将展示为什么明确的VVUQ要求和约束需要用于正在开发的标准,“玻璃聚合物的分析设计”,它没有预先合格的材料数据或简化假设(如薄壁压力理论)的好处。确定当前压力容器标准中隐含的VVUQ方法将有助于确保用于玻璃聚合物的模拟和实验将达到或超过这些标准所建立的可靠性。这些VVUQ方法还将为压力容器技术的新应用以及既定工程规范范围之外的其他结构应用提供指导。
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Application of VVUQ Concepts to ASME Codes and Standards for Pressure Vessels
VVUQ techniques were developed to address simulation credibility when a device or manufacturing process is analyzed through computational means. If the device or manufacturing process analyzed fails, the consequences could be potentially hazardous, if not catastrophic, to the health and welfare of the public. VVUQ procedures provide a needed framework to guide the engineer in the design of a device, system, or process along with the supporting calculations so that there is transparency in presenting the simulation results. While major research facilities, medical device developers, and cutting-edge technology companies have led the development of specific VVUQ techniques, these principles are appropriate for simulation-informed decision making regardless of the industry, but the degree of detail is driven by the risk and uncertainty. This paper will present how VVUQ applies to established industries, using the ASME pressure vessel standards as an example. In traditional “by rules” pressure vessel design, uncertainty has been reduced by decades of testing and development. Similarly, explicit use of VVUQ is not typically needed for numerical modeling such as Finite Element Modeling (FEM) in “design by analysis” when applied within the confines of ASME pressure vessel standards because the testing and development to develop those engineering standards reduced the uncertainty. By showing where VVUQ principles have been implicitly applied, the paper will then show why explicit VVUQ requirements and constraints are required for the standard under development, “Design By Analysis for Glassy Polymers,” which does not have the benefit of pre-qualified material data or simplifying assumptions such as thin wall pressure theory. Identifying the implicit VVUQ methods in current pressure vessel standards will help ensure that the simulation and experimentation used for glassy polymers will meet or exceed the reliability established by those standards. These VVUQ methods will also provide guidance for novel applications of pressure vessel technology and other structural applications outside the scope of established engineering codes.
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