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Digital Image Correlation Validation of Finite Element Strain Analysis of Dental Implant Insertion for Two Implant Designs 两种种植体设计牙种植体插入有限元应变分析的数字图像相关验证
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-107659
Baixuan Yang, A. Irastorza-Landa, P. Heuberger, H. Ploeg
Sufficient anchorage of dental implants, defined as mechanical engagement between implant and bone at the time of insertion, has been recommended for positive clinical outcomes, particularly in immediate loading protocols. Accurate measuring and analysis of stress and strain in the bone are imperative to understand anchorage from the biomechanics perspective. However, the stress and strain distributions at the bone-implant interface are impossible to measure in vivo. Therefore, the aim of this study was to develop and validate an explicit continuum finite element analysis (FEA) to investigate the stress and strain in a bone surrogate during the insertion of a dental implant: with cutting flute (CF) and without (NCF). Ten dental implants (five with CF and five with NCF) were inserted into ten rigid polyurethane (PU) foam blocks with a prepared pilot hole. During the insertion, a stereo digital image correlation (DIC) system was used to record in-plane deformation on the PU foam surface at a frequency of 1.0 Hz; and, surface von Mises strain, εv_DIC, was calculated (VIC-3D, Correlated Solutions Inc). In parallel, the insertion was simulated using FEA with explicit solver (Abaqus Explicit version 2017, Simulia). The PU foam was defined as an elastic-plastic material with a progressive crushable foam failure behaviour. The surface von Mises strain predicted from FEA, εv_FEA, was compared against εv_DIC. Uncertainty of DIC displacement measurement was 0.6 μm; and the static noise floor for the strain measurement was 500 microstrain (με). Coefficient of determination for εv_DIC and εv_FEA along a horizontal line for the CF and NCF implants were 0.80 and 0.78, respectively, which suggested the overall FEA performance was good. FEA results indicated that the cutting flute reduced the maximum shear stress in the PU foam and axial force which facilitated the insertion with less effort. This study demonstrated the successful combination of mechanical testing and FEA to better understand the mechanics of dental implant insertion.
牙种植体的充分锚固,定义为植入时种植体与骨之间的机械接合,已被推荐用于积极的临床结果,特别是在立即加载方案中。准确测量和分析骨内的应力和应变是从生物力学角度理解锚定的必要条件。然而,骨-种植体界面的应力和应变分布是不可能在体内测量的。因此,本研究的目的是开发并验证一种明确的连续体有限元分析(FEA),以研究在牙种植体插入期间骨替代物的应力和应变:有切割凹槽(CF)和没有切割凹槽(NCF)。将10个种植体(5个CF和5个NCF)植入10个硬质聚氨酯(PU)泡沫块中,并准备好导孔。在插入过程中,使用立体数字图像相关(DIC)系统以1.0 Hz的频率记录PU泡沫表面的面内变形;计算表面von Mises应变εv_DIC (VIC-3D, related Solutions Inc .)。同时,使用显式求解器(Abaqus explicit version 2017, simula)对插入进行了有限元模拟。聚氨酯泡沫被定义为一种具有渐进可破碎泡沫破坏行为的弹塑性材料。用有限元法预测的表面von Mises应变εv_FEA与εv_DIC进行了比较。DIC位移测量的不确定度为0.6 μm;应变测量的静态噪声底限为500微应变(με)。CF和NCF植入体在水平方向上的εv_DIC和εv_FEA的决定系数分别为0.80和0.78,表明整体FEA性能良好。有限元分析结果表明,切割槽降低了PU泡沫中的最大剪切应力和轴向力,有利于以较小的力插入。本研究成功地将力学测试与有限元分析相结合,以更好地了解种植体插入的力学特性。
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引用次数: 0
Using Code Adequacy Methodologies in Confomance with ASME Standards for Nuclear Power Plant Analysis Evaluation Models 在核电厂分析评估模型中使用符合ASME标准的代码充分性方法
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108796
R. Schultz, G. Mesina
The development of the systems analysis codes in use today was a very challenging task, stemming from the interplay of multiple physical phenomena, special components and control systems, and particularly the wide thermodynamic state envelope for a typical design basis accident scenario that includes single and two-phase behavior of the water working fluid within both the reactor vessel and the steam generator for the indirect cycle pressurized water reactor systems and also for the direct cycle boiling water reactor systems. The major developmental work leading to the current systems analysis codes was performed between the 1970s through the 1990s—and today these analysis tools are used throughout the world by organizations that design, submit their designs for licensing reviews, build, and operate light water reactor nuclear power plants. Differences in form of the discretized equations and closure relationships used within the systems analysis codes versus those in higher-fidelity computational fluid dynamics (CFD) codes lead to correspondingly different techniques to verify and validate (V&V) the equations in these two classes of codes. Systems analysis codes use a fundamental approach which has been developed over the years and which has been approved by the regulatory agencies whereas the CFD codes use high-fidelity V&V techniques as described in the ASME V&V standards for computational fluid mechanics and heat transfer codes. Because of the wide usage of high-fidelity CFD codes together with systems analysis codes, it is advisable to normalize the techniques for verifying, validating, and performing code adequacy assessments of these tools within the methodology that is presently available in the U.S. Nuclear Regulatory Commission’s Regulatory Guide 1.203. A strategy to begin closing the gap between the fundamental approach used to V&V systems analysis codes and the high-fidelity techniques used for modern CFD codes is outlined. It is postulated that the gap can be closed to the extent that some of the “high-fidelity” techniques may be used for systems analysis codes and thus enhance the quality of the code adequacy determination process for systems analysis codes.
今天使用的系统分析代码的开发是一项非常具有挑战性的任务,源于多种物理现象,特殊组件和控制系统的相互作用,特别是,在一个典型的设计基础事故场景中,广泛的热力学状态包络,包括水工作流体的单相和两相行为,在反应堆容器和蒸汽发生器中,对于间接循环压水堆系统,也对于直接循环沸水堆系统。导致当前系统分析规范的主要发展工作是在20世纪70年代到90年代之间完成的,今天,这些分析工具在世界各地被设计、提交设计以进行许可审查、建造和操作轻水反应堆核电站的组织使用。系统分析代码与高保真计算流体动力学(CFD)代码中使用的离散方程和闭包关系的形式不同,导致这两类代码中验证和验证(V&V)方程的技术相应不同。系统分析代码使用多年来开发的基本方法,并已得到监管机构的批准,而CFD代码使用ASME计算流体力学和传热代码的V&V标准中描述的高保真V&V技术。由于高保真CFD代码与系统分析代码的广泛使用,建议将这些工具的验证、确认和执行代码充分性评估的技术标准化,这些方法目前在美国核管理委员会的监管指南1.203中可用。概述了一种开始缩小用于V&V系统分析代码的基本方法与用于现代CFD代码的高保真技术之间差距的策略。假设差距可以缩小到一些“高保真”技术可以用于系统分析代码,从而提高系统分析代码的代码充分性确定过程的质量。
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引用次数: 0
Uncertainty Reduction in Fatigue Life Validation Testing for Drilling Tools with a Universal Runout Compensator 采用通用跳动补偿器的钻具疲劳寿命验证试验的不确定性降低
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-107686
M. Du, F. Song, Ke Li
Rotating bending fatigue (RBF) life is a critical performance index for oil drilling equipment. It can be measured via cantilever-type RBF testing, with a sideload applied on the specimen to generate the required bending moment at the point of interest. Multiple factors cause runout or eccentricity of the test specimen at the sideload point, leading to deviations in the effective sideload acting on the specimen and, consequently, deviations in the bending moment at the point of interest. Runout generates greater uncertainty in fatigue life test results. A Universal Runout Compensator (URC) was developed to reduce this uncertainty by mitigating the test specimen runout. It consists of two eccentric bushings, one assembled inside the other. Depending on the relative orientation of the two bushings, the total eccentricity of the URC can be adjusted. With the properly set URC installed on the specimen, the final runout at the URC where the sideload is applied becomes negligible. Finite element analysis (FEA) was used to confirm the URC structural integrity. Full-scale RBF tests were conducted to validate the URC design and FEA studies. With the URC used in the tests, bending moment variation decreased by up to 15%, reducing life cycle uncertainty by up to 44%.
旋转弯曲疲劳(RBF)寿命是石油钻井设备的一项重要性能指标。它可以通过悬臂式RBF测试来测量,在试样上施加侧载荷以在感兴趣点产生所需的弯矩。多种因素导致试样在侧载点的跳动或偏心,导致作用在试样上的有效侧载的偏差,从而导致感兴趣点弯矩的偏差。跳动在疲劳寿命试验结果中产生较大的不确定性。通用跳动补偿器(URC)的开发,以减少这种不确定性,减轻试样跳动。它由两个偏心轴套组成,一个安装在另一个内部。根据两个轴套的相对方向,URC的总偏心可以调整。在试样上安装适当设置的URC后,在施加侧向载荷的URC处的最终跳动变得可以忽略不计。采用有限元分析(FEA)验证了URC结构的完整性。进行了全尺寸RBF试验,以验证URC设计和FEA研究。在测试中使用URC后,弯矩变化减少了15%,将生命周期的不确定性减少了44%。
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引用次数: 0
Methodology for Validation of Finite Element Analysis Utilizing Strain Gauge Measurements 利用应变计测量的有限元分析验证方法
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108749
Rafal Sulwinski, Rusty Johnston
As analysis utilizing Finite Element Method (FEM) has become widely adopted in engineering practices and incorporated into governing standards, physical validation of these analyses is often forgone. Physical validation gives insight into the validity of assumptions and simplifications commonly used to efficiently process FEM simulations. This paper proposes that one reason physical validation is commonly forgone is a lack of knowledge of a general end to end methodology for the physical measurement, processing, and comparison of data. This paper presents such a methodology for the comparison of structural mechanical finite element analysis against strain gauge measurements utilizing the test case of a pressure vessel. Rectangular, three-axis, 45° strain gauge rosettes have been used to obtain normal strain inputs. The limitations and pitfalls of employing strain gauges with less than three measuring directions are briefly discussed. A procedure is provided for converting the three measured normal strains into three principal strains, von Mises equivalent strain and maximum shear strain. The principal directions, as well as an algorithm needed to resolve the ambiguity of the angle between the principal directions and gauge axes, are provided as well. Then, the strains are converted into principal stresses, von Mises equivalent stress and maximum shear stress. The post-processed strain gauge readings are visualized by employing 3D Mohr’s Circle for stress and strain. The visualization provides clear proof that the maximum shear lies on a plane different from the one on which the gauge has been attached. Using the described methodology, comparison shows that the difference between the FEA results and the post-processed strain gauge readings is less than 5%. The magnitudes of principal stresses and strains, the equivalent stress and strain, as well as the maximum shear stress and strain are compared. Besides the magnitudes of stresses and strains, the principal directions are compared and scrutinized, revealing the corroboration between the FEA and the physical measurements. This corroboration gives validity to both the methodology and assumptions, such as plane stress, used.
随着有限元分析在工程实践中被广泛采用,并被纳入管理标准,这些分析的物理验证往往被放弃。物理验证使我们能够深入了解通常用于有效处理有限元模拟的假设和简化的有效性。本文提出,物理验证通常被放弃的一个原因是缺乏对物理测量、处理和数据比较的一般端到端方法的知识。本文提出了这样一种方法,用于比较结构机械有限元分析与应变测量利用压力容器的测试案例。矩形,三轴,45°应变计已用于获得正常应变输入。简要讨论了使用少于三个测量方向的应变片的局限性和缺陷。给出了将3个测量的法向应变转化为3个主应变、冯米塞斯等效应变和最大剪切应变的方法。给出了主方向,并给出了一种解决主方向与测量轴夹角模糊问题的算法。然后将应变转换为主应力、von Mises等效应力和最大剪应力。处理后的应变计读数通过采用三维莫尔圆的应力和应变可视化。可视化提供了清楚的证据,最大剪切位于不同的一个平面上,其中已连接的规范。利用所描述的方法,对比表明,有限元分析结果与后处理应变片读数之间的差异小于5%。比较了主应力和应变、等效应力和应变以及最大剪应力和应变的大小。除了应力和应变的大小外,还对主方向进行了比较和审查,揭示了有限元分析与物理测量之间的确证性。这种确证使所使用的方法和假设(如平面应力)都有效。
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引用次数: 0
Attaining the Asymptotic Range in Rans Simulations 在Rans模拟中渐近范围的获取
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108745
L. Eça, M. Kerkvliet, S. Toxopeus
In engineering simulations involving turbulent fluid flows, the Reynolds-averaged Navier-Stokes (RANS) equations are still the most common mathematical model. The RANS equations require the use of a turbulence model to calculate the Reynolds stresses generated by the averaging of the momentum equations. Nowadays, the most popular turbulence models require the solution of additional transport equations that can range from one to seven equations. In this paper we illustrate the difficulties in attaining and identifying the so-called asymptotic range in grid refinement studies performed for the numerical solution of the RANS equations in the flow over a flat plate. Three turbulence models are tested: two-equation, eddy-viscosity, k—ω SST and k-kL turbulence models and the seven-equation Reynolds stress model SSG/LRR—ω. The three turbulence models are tested with second and first-order upwind schemes applied to the convective terms of the turbulence models transport equations. The results show that even in this simple flow, attaining the asymptotic order of grid convergence requires unreasonable levels of grid refinement. Furthermore, even in strictly geometrical similar grids, the observed order of grid refinement can be extremely sensitive to the discretization schemes used in the turbulence model and to any disturbances in the data. An alternative and more efficient way to address the quality of an error estimation based on a single term expansion is to determine the change of the estimate of the exact solution with grid refinement.
在涉及湍流流动的工程模拟中,reynolds -average Navier-Stokes (RANS)方程仍然是最常用的数学模型。RANS方程要求使用湍流模型来计算由动量方程平均产生的雷诺应力。目前,最流行的湍流模型需要求解额外的输运方程,这些输运方程的范围从1个到7个不等。在本文中,我们说明了在网格细化研究中获得和识别所谓的渐近范围的困难,这些研究是为平板流动中的RANS方程的数值解进行的。测试了三种湍流模型:两方程、涡流粘度、k -ω SST和k- kl湍流模型以及七方程雷诺应力模型SSG/LRR -ω。用二阶和一阶迎风格式对湍流模型输运方程的对流项进行了测试。结果表明,即使在这种简单的流中,达到网格收敛的渐近阶需要不合理的网格细化水平。此外,即使在严格的几何相似网格中,观测到的网格细化顺序对湍流模型中使用的离散化方案和数据中的任何干扰都非常敏感。解决基于单项展开的误差估计质量的另一种更有效的方法是通过网格细化确定精确解估计的变化。
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引用次数: 0
VVUQ2023 Front Matter VVUQ2023前沿问题
The front matter for this proceedings is available by clicking on the PDF icon.
通过点击PDF图标可获得本次会议的主题。
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引用次数: 0
Application of VVUQ Concepts to ASME Codes and Standards for Pressure Vessels VVUQ概念在压力容器ASME规范和标准中的应用
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108506
Bart Kemper
VVUQ techniques were developed to address simulation credibility when a device or manufacturing process is analyzed through computational means. If the device or manufacturing process analyzed fails, the consequences could be potentially hazardous, if not catastrophic, to the health and welfare of the public. VVUQ procedures provide a needed framework to guide the engineer in the design of a device, system, or process along with the supporting calculations so that there is transparency in presenting the simulation results. While major research facilities, medical device developers, and cutting-edge technology companies have led the development of specific VVUQ techniques, these principles are appropriate for simulation-informed decision making regardless of the industry, but the degree of detail is driven by the risk and uncertainty. This paper will present how VVUQ applies to established industries, using the ASME pressure vessel standards as an example. In traditional “by rules” pressure vessel design, uncertainty has been reduced by decades of testing and development. Similarly, explicit use of VVUQ is not typically needed for numerical modeling such as Finite Element Modeling (FEM) in “design by analysis” when applied within the confines of ASME pressure vessel standards because the testing and development to develop those engineering standards reduced the uncertainty. By showing where VVUQ principles have been implicitly applied, the paper will then show why explicit VVUQ requirements and constraints are required for the standard under development, “Design By Analysis for Glassy Polymers,” which does not have the benefit of pre-qualified material data or simplifying assumptions such as thin wall pressure theory. Identifying the implicit VVUQ methods in current pressure vessel standards will help ensure that the simulation and experimentation used for glassy polymers will meet or exceed the reliability established by those standards. These VVUQ methods will also provide guidance for novel applications of pressure vessel technology and other structural applications outside the scope of established engineering codes.
开发VVUQ技术是为了解决通过计算手段分析设备或制造过程时的模拟可信度问题。如果所分析的设备或制造过程失败,其后果即使不是灾难性的,也可能对公众的健康和福利造成潜在的危害。VVUQ程序提供了一个必要的框架来指导工程师设计设备,系统或过程以及支持计算,以便在呈现模拟结果时具有透明度。虽然主要的研究机构、医疗设备开发商和尖端技术公司已经引领了特定VVUQ技术的发展,但这些原则适用于任何行业的模拟知情决策,但细节程度取决于风险和不确定性。本文将以ASME压力容器标准为例,介绍VVUQ如何应用于已建立的行业。在传统的“按规则”的压力容器设计中,经过几十年的测试和开发,不确定性已经减少了。同样,当应用于ASME压力容器标准的范围内时,通常不需要明确使用VVUQ进行数值建模,例如“通过分析设计”中的有限元建模(FEM),因为开发这些工程标准的测试和开发减少了不确定性。通过展示VVUQ原则被隐式应用的地方,本文将展示为什么明确的VVUQ要求和约束需要用于正在开发的标准,“玻璃聚合物的分析设计”,它没有预先合格的材料数据或简化假设(如薄壁压力理论)的好处。确定当前压力容器标准中隐含的VVUQ方法将有助于确保用于玻璃聚合物的模拟和实验将达到或超过这些标准所建立的可靠性。这些VVUQ方法还将为压力容器技术的新应用以及既定工程规范范围之外的其他结构应用提供指导。
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引用次数: 0
Variational Bayesian Calibration of a PTW Material Strength Model for OFHC Copper OFHC铜PTW材料强度模型的变分贝叶斯校正
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108829
Stephen A. Andrews, B. Wilson
The strength of materials at high strain rates is a challenging problem for model development and calibration. Such models can span a regime in strain rate from 1 × 10−3 s−1 to 1 × 1012 s−1 and a regime in temperature of 0K to up to the material’s melting temperature. The limits of these regimes can be difficult and expensive to access experimentally. There is interest in understanding how well calibrations made at moderate strain rates and temperature can perform when applied to more extreme regimes. Variational Bayesian techniques have been shown to be computationally inexpensive methods to both calibrate a model and understand the uncertainties in model parameters. This investigation will calibrate the parameters of a Peston-Tonks-Wallace (PTW) material strength model to low and moderate strain rate experiments from quasi-static, and Hopkinson bar experiments performed on fully annealed Oxygen Free High Conductivity (OFHC) copper. Bayesian methods will be used to quantify the correlated uncertainty in these parameters. These uncertainties will propagated forward to a simulation of a Richtmyer-Meshkov instability experiment which exercise a higher strain rate regime. The effects of the model uncertainties on the predictive ability of the simulation will be observed. This will demonstrate a strategy for Bayesian model calibration and uncertainty quantification for parametric models with applications to physics processes outside high strain rate plastic deformation.
材料在高应变率下的强度是模型开发和校准的一个具有挑战性的问题。这种模型的应变速率范围从1 × 10−3 s−1到1 × 1012 s−1,温度范围从0K到材料的熔化温度。这些状态的极限在实验上是困难和昂贵的。人们感兴趣的是了解在中等应变率和温度下进行的校准在应用于更极端的情况下能有多好。变分贝叶斯技术已被证明是一种计算成本低廉的方法,既可以校准模型,又可以理解模型参数中的不确定性。本研究将校正pston - tonks - wallace (PTW)材料强度模型的参数,从准静态到低应变率和中等应变率实验,并在完全退火的无氧高导电性(OFHC)铜上进行霍普金森棒实验。贝叶斯方法将用于量化这些参数的相关不确定性。这些不确定性将向前传播到richhtmyer - meshkov不稳定性实验的模拟中,该实验采用更高的应变率制度。将观察模式不确定性对模拟预测能力的影响。这将展示贝叶斯模型校准和参数模型的不确定性量化策略,并应用于高应变率塑性变形以外的物理过程。
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引用次数: 0
Training and Interpretability of Deep-Neural Methods for Damage Calibration in Copper. 铜损伤校正深度神经方法的训练与可解释性。
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108759
K. Hickmann, Skylar Callis, Stephen Andrews
We present an application of convolutional neural networks for calibration of a tensile plasticity (TePla) damage model simulating the spallation in copper under high-explosive shock loading. Using a high-fidelity, multi-physics simulation developed by the Advanced Simulation and Computing program at Los Alamos National Laboratory (LANL), we simulate hundreds of variations of a high-explosive shock experiment involving a copper coupon. From this synthetic data, we train neural networks to learn the inverse mapping between the coupon’s late-time density field, or an associated synthetic radiograph, and the simulation’s TePla damage parameters. It is demonstrated that, using a simple convolutional architecture, we can train networks to infer damage parameters from density fields accurately. Neural network inference directly from synthetic radiographs is significantly more challenging. Application of machine-learning methods must be accompanied by an analysis of how they are making inferences in order to build confidence in predictions and to identify likely shortcomings of the technique. To understand what the model is learning, individual layer outputs are extracted and examined. Each layer in the network identifies multiple features. However, each of these features are not necessarily of equal importance in the network’s final prediction of a given damage parameter. By examining the features overlaid on the input hydrodynamic fields, we assess the question of whether or not the model’s accuracy can be attributed to human-recognizable characteristics. In this work we give a detailed description of our data-generation methods and the learning problem we address. We then outline our neural architecture trained for damage calibration and discuss considerations made during training and evaluation of accuracy. Methods for human interpretation of the network’s inference process are then put forward, including extraction of learned features from the trained network and techniques to assess sensitivity of inferences to the learned features.
我们提出了一种卷积神经网络的应用,用于校准模拟高爆冲击载荷下铜的拉伸塑性(TePla)损伤模型。使用由洛斯阿拉莫斯国家实验室(LANL)的高级模拟和计算程序开发的高保真多物理场模拟,我们模拟了涉及铜片的高爆炸冲击实验的数百种变化。从这些合成数据中,我们训练神经网络来学习复合材料的后期密度场(或相关的合成射线图)与模拟TePla损伤参数之间的逆映射。结果表明,使用简单的卷积结构,我们可以训练网络准确地从密度场中推断出损伤参数。直接从合成x光片进行神经网络推理显然更具挑战性。机器学习方法的应用必须伴随着对它们如何进行推断的分析,以建立对预测的信心,并确定该技术可能存在的缺点。为了理解模型正在学习什么,提取并检查各个层的输出。网络中的每一层都识别多个特征。然而,在网络对给定损伤参数的最终预测中,这些特征中的每一个都不一定同等重要。通过检查叠加在输入水动力场上的特征,我们评估模型的准确性是否可以归因于人类可识别的特征。在这项工作中,我们详细描述了我们的数据生成方法和我们解决的学习问题。然后,我们概述了我们的神经结构训练损伤校准,并讨论在训练和准确性评估期间所做的考虑。然后提出了人类解释网络推理过程的方法,包括从训练网络中提取学习特征和评估推理对学习特征的敏感性的技术。
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引用次数: 0
Impact Limiter Computer Simulation and Verification by Drop Tests 冲击限制器的计算机模拟与跌落试验验证
Pub Date : 2023-05-17 DOI: 10.1115/vvuq2023-108557
K. K. Niyogi, X. Zhai
Impact limiters are often used to protect equipment by minimizing the load inflicted to the equipment due to an impact or fall. This paper presents a computer simulation of a simple and effective impact limiter used in a storage cask carrying a Multi-Purpose Canister (MPC) containing nuclear spent fuel assemblies and compares the analysis results with the actual drop test performed for the prototype of the impact limiter. The impact limiter consists of an array of stainless-steel tubes with small holes in each to define and accelerate the collapse of the tubes following an impact. The small holes drilled at the strategically picked location on the tube ensures a very uniform tube collapse pattern and thus a well-controlled overall impact limiter behavior. The numerical simulation is conducted with computer modeling in LS-DYNA with appropriate geometric parameters and material properties. The behavior of the impact limiter tubes is captured by the true stress true strain curve of the material. The numerical analysis reveals how the tubes collapse due to an impact from a drop accident and what the collapse pattern looks like. The prototype test is conducted to verify the accuracy of the computer model, and the collapse of the tubes is observed and recorded using a high-speed camera. Both the measured impact limiter deformation and impact acceleration match well with the predictions by the computer model. This simple impact limiter device is extremely effective in absorbing energy and the required design objective can be reliably confirmed by computer simulation.
冲击限制器通常用于保护设备,使设备因冲击或坠落而受到的负荷最小化。本文对一种简单有效的冲击限制器进行了计算机仿真,并将仿真结果与该冲击限制器原型机的实际跌落试验结果进行了比较。冲击限制器由一系列不锈钢管组成,每个管上都有小孔,以确定和加速管在撞击后的坍塌。在管柱上精心挑选的位置上钻的小孔确保了管柱的坍塌模式非常均匀,从而可以很好地控制整体的冲击限制性能。采用LS-DYNA软件,在适当的几何参数和材料性能条件下进行数值模拟。材料的真应力真应变曲线反映了冲击限制管的性能。数值分析揭示了管道在跌落事故的冲击下是如何坍塌的,以及坍塌的模式。为了验证计算机模型的准确性,进行了原型试验,并使用高速摄像机观察和记录了管道的坍塌过程。实测的冲击限位器变形和冲击加速度与计算机模型的预测结果吻合较好。这种简单的冲击限制装置在吸收能量方面非常有效,通过计算机仿真可以可靠地证实所要求的设计目标。
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ASME 2023 Verification, Validation, and Uncertainty Quantification Symposium
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