深槽水压试验变形的初步研究

Geuntae Kim, T. An, Tak-Kee Lee
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摘要

船上有许多不同类型的油箱,以满足不同的要求。根据《船舶安全法》规定,每个水箱安装上船后必须进行水压试验。在一些流体静力试验中,可能会出现过度变形。试验过程中罐内空气产生的超压是造成变形的可能原因之一。根据伯努利方程,根据储罐、喷嘴和安装的管道的尺寸,可以确认空气的超压会导致结构问题。另外,对储罐结构进行了有限元分析,确定了储罐结构的变形和受力情况。从变形的角度来看,根据欧洲规范和DNV提供的标准设定了最大挠度限值。从应力角度,通过比较结构产生的许用应力和等效应力,对结构进行安全评价。为了通过有限元分析确定实际结构的性能是否得到很好的体现,将梁理论应用于储罐结构,并与有限元分析结果进行了比较。分析的结果是,在某些情况下发现了严重的变形。这意味着空气的超压可能是造成实际变形的原因。还证实可能会发生永久性变形。
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Preliminary Study on Deformation During Hydrostatic Testing in a Deep Tank
: There are many different types of tanks on ships that meet various requirements. Each tank is required to undergo hydrostatic testing according to the Ship Safety Act after being installed onboard. In some hydrostatic tests, excessive deformation may occur. The overpressure of the air in the tank generated during testing is one of the possible causes of deformation. Based on the dimensions of the tank, nozzle, and pipes installed, it was confirmed that the overpressure of the air can cause problems with the structure, according to the Bernoulli equation. Additionally, finite element analysis (FEA) was performed on the tank structure to confirm the deformation and the stress occurring in the structure. From the perspective of deformation, the maximum deflection limit was set based on the criteria provided by the Eurocode and DNV. From the perspective of stress, the structural safety assessment was performed by comparing the allowable stress and equivalent stress generated in the structure. To determine whether the behavior of the actual structure was well implemented via FEA, beam theory was applied to the tank structure and compared with the FEA results. As a result of the analysis, severe deformation was found in some cases. This means that the overpressure of the air may be the cause of actual deformation. It was also confirmed that permanent deformation may occur.
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