管道系统振动(FIV, AIV, PIV)对管道支撑载荷的影响

E. Appiah, P. Wiseman
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引用次数: 0

摘要

管道系统的完整性是人员安全和运行可靠性的先决条件,在这些行业中,管道是将产品从一个过程点转移到另一个过程点的关键手段,例如发电厂、炼油厂和化学工业。设计可靠的管道系统的一个重要方面是设计具有适当承载能力的支架。这也取决于准确确定预期的支撑载荷,包括系统振动引起的载荷。管道设计规范,如ASME B31.3和B31.1提供了一个总体框架,但没有从详细的角度解决振动及其影响。在许多情况下,振动的潜在影响被忽略在支座载荷的确定。在最近的管道系统建设中,由于流体流量的增加和高强度薄壁材料的使用,振动的影响越来越大。造成振动的常见因素包括:湍流(流量诱发振动,FIV)、安全阀操作(声源诱发振动,AIV)、旋转和往复设备(脉动诱发振动,PIV)。振动的影响取决于激励强度和管道系统的柔性。随着管道系统振动的增加,传递给管道支架的载荷也增加。如果管道系统的固有频率与激励源的频率锁定,就会发生灾难性的故障。为了整体系统的完整性,在支撑设计中需要考虑由振动引起的载荷。在本文中,我们研究了管道系统中各种振动载荷的贡献,忽略各种振动载荷对系统完整性的影响,以及一种在支撑设计过程中容易确定振动载荷以减少成本和时间所需的经验方法。
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Effect of Piping System Vibration (FIV, AIV, PIV) on Pipe Support Loads
Integrity of a piping system is a prerequisite for personnel safety and operational reliability in industries where pipelines are critical means of transferring products from one process point to the other, such as power plants, refinery plants, and chemical industries. An essential aspect of designing a reliable piping system is to design supports of suitable load carrying capacity. This also depends on accurate determination of expected support loads including loads due to vibration of the system. Piping design codes such as ASME B31.3 and B31.1 provide a general framework but do not address vibration and its impact from a detailed perspective. In many situations, the potential impact of vibration is overlooked during support load determination. In recent piping system construction, the effect of vibration has increased due to increase in fluid flow rates and use of high strength thin wall materials. Common factors that contribute to vibration include: turbulent flow (flow induced vibration, FIV), relief valve operation (acoustic induced vibration, AIV), rotating and reciprocating equipment (pulsation induced vibrations, PIV). The effect of vibration depends on the strength of excitation and the flexibility of the piping system. As vibration of the piping system increases, loads transfer to the pipe supports also increase. Catastrophic failure of a piping system can occur if its natural frequency lock-in with the frequency of the excitation source. For holistic system integrity, the loads induced due to vibrations need to be accounted for in the support design. In this paper, we investigate the contributions of the various vibration loads in a piping system, the effect of neglecting the various vibration loads on the system integrity, and an empirical method to readily determine the vibration loads to reduce cost and time require in support design processes.
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