采用异步牵引发动机的客运电力列车支撑轴向传动装置的研制

A. Pugachev, V. Vorob'ev, O. Izmerov, E. Nikolaev
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引用次数: 0

摘要

研究了车轮直径为950 mm的电动列车支撑轴向牵引传动的进口替代部件问题。通过分析,揭示了采用国外部件驱动的缺点:非簧载质量大,加重了车组对赛道的冲击,电机-齿轮单元在车轴上的弹性支撑难以提供所需的动态性能,驱动的制造和装配复杂。建立了复制国外解决方案来创建国内模拟牵引传动的不方便性。考虑了技术上可行的适合国内生产和更容易制造的牵引传动的变体。建议采用增大转子外径、转子周向转速与轴向齿轮箱保持一致的大扭矩支撑架牵引发动机牵引传动。实践证明,在这种情况下,由于传动轴的转速降低,简化了齿轮箱的设计,可以进行单次减速,使用国内开发研究的扁平橡胶绳联轴器成为可能。提出了一种新的横向橡胶索联轴器设计方案。针对采用国产高速牵引电动机进行传动的情况,建议采用集团式牵引传动。所提出的技术方案获得了两项实用新型专利,并提出了专利申请。
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DEVELOPMENT OF A SUPPORT-AXIAL DRIVE OF PASSENGER ELECTRIC TRAINS WITH ASYNCHRONOUS TRACTION ENGINES
The problem of import-substituting components for the support-axial traction drive of an electric train with a wheel diameter of 950 mm is considered. As a result of the analysis, the disadvantages of the drive using foreign components are revealed: a high unsprung mass, which worsens the impact of the crew on the track, the difficulty of providing the required dynamic properties with elastic support of the motor-gear unit on the axle, the complexity of manufacturing and assembling the drive. The inexpediency of copying foreign solutions to create a domestic analogue of a traction drive is established. Variants of technically possible traction drive adapted for domestic production and easier to manufacture are considered. It is proposed to use a traction drive with a high-torque support - frame traction engine, with an increased outer diameter and the same circumferential speed of the rotor and an axial gearbox. It is proved that in this case, due to a decrease in the speed of the drive shaft, the design of the gearbox is simplified, which can be made single-reduction, and it becomes possible to use the developed and studied domestic flat rubber-cord couplings. A new design of the transverse rubber-cord coupling is proposed. For the case of using a domestic high-speed traction electric motor in the drive, it is proposed to use an aggregate-type traction drive. Two utility model patents are obtained for the proposed technical solutions and a patent application is filed.
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