汽车轮胎基液体热解产物组成的制备与研究

Pyshiev S. V., Lipko Yu. V., Shlyakhova A. O., Korchak B. A.
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引用次数: 0

摘要

针对废旧汽车轮胎在环境中堆积的实际问题,提出了合理的解决办法。考虑了“传统”(热)方法,其本质在于以下技术操作:从轮胎中提取金属部件,研磨获得的橡胶材料并将其加热到高温而不透气。废旧轮胎的热解产物有气体、液体馏分和炭黑。为实现废旧汽车轮胎的热解工艺,提出了该工艺的基本工艺方案,并进行了中试。主要产品为废旧汽车轮胎的液态热解产物,质量收率约为35%。为了探索二手车轮胎液态热解产物的进一步合理利用,对其理化性质和馏分组成进行了分析,并对其碳氢化合物组成进行了测定。将二手车轮胎液体热解产物的特性与商业燃料监管文件的要求进行比较,可以断言这些材料不能用作锅炉燃料的组成部分。得出这一结论的主要原因是开式坩埚的闪点较低。从二手车轮胎热解液体产物(沸点200℃)中除去汽油馏分后,所得残渣(沸点> 200℃)满足DSTU 4058-2001对“40”、“100”级燃料油的要求。这一事实允许使用这种材料作为锅炉燃料的组成部分。分析了汽油馏分作为商品汽油组分的可能性。汽油馏分(沸点为140 ~ 200℃,初沸点为140℃)中芳香族化合物的高含量和不饱和烃的相对高含量是不可接受的。建立有效和简单的方法来降低芳香族和不饱和化合物的含量,而不需要大量的重建装置将是进一步研究的目标。关键词:二手车轮胎,热解,液态热解产物,色谱,锅炉燃料,汽油馏分通讯作者s.v. Pyshiev, e-mail: gajva@polynet.lviv.ua
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THE OBTAINING AND STUDYING OF THE COMPOSITION OF CAR TIRE BASED LIQUID PYROLYSIS PRODUCTS
The actual problem of the accumulation of used car tires in the environment has been considered and rational ways of its solving have been proposed. The "traditional" (thermal) method has been considered, the essence of which lies in the following technological operations: theextraction of metal parts from the tires, the grinding of the obtaining rubber material and its heating to high temperatures without air access. The result products of the pyrolysis of used car tires are gas, liquid fraction and carbon black. To carry out the process of pyrolysis of used car tires, a basic technological scheme of the process has been proposed, which was implemented on a pilot scale. The main product is liquid pyrolysis products of used car tires, the mass yield of which is about 35 %. In order to search a further rational use of liquid pyrolysis products of used car tires, a number of their physicochemical properties and fractional composition have been analysed, and their hydrocarbon composition has been determined. Comparison of the characteristics of liquid pyrolysis products of used car tires with the requirements of regulatory documents for commercial fuels allowed to assert that these materials cannot be used as a component of boiler fuel. The main reason for this conclusion is the low flash point in the open crucible. After the removing of gasoline fractions from the liquid products of pyrolysis of used car tires (boiling temperature 200 °C), the resulting residue (boiling temperature > 200 °C) met the requirements of DSTU 4058-2001 for fuel oils of grades "40" and "100". This fact allows to use such a material as a component of boiler fuel. The possibility of using gasoline fractions as components of commercial gasoline is analyzed. The revealed high content of aromatic compounds and a relatively high content of unsaturated hydrocarbons in the composition of the fractions (fr. with a boiling interval of 140–200 °C and fr. with initial boiling point of 140 °C) are unacceptable for gasoline fractions. Establishing effective and simple methods for reducing the content of aromatic and unsaturated compounds without significant reconstruction of the installation will be the goal of further research. Key words: used car tires, pyrolysis, liquid pyrolysis products, chromatography, boiler fuel, gasoline fractions. Corresponding author S. V. Pyshiev, e-mail: gajva@polynet.lviv.ua
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