基于仪器夏比冲击试验的钢管断裂韧性测定方法研究

Zhao Yatong, Shuai Jian, S. Lei, Hu Zijian, Chen Zhanfeng
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引用次数: 0

摘要

随着油气输送管道向大直径、高强度方向发展,以X80为代表的高钢级管道钢材料已成为油气输送管道的首选。为了在工程中实现低成本、快速获取管道钢断裂韧性,研究了夏比冲击试验的可行性。本文以X80管道钢为例,详细研究了基于仪器夏比冲击试验的管道断裂韧性测试方法,并结合断口形貌分析研究了其断裂方式和扩展规律。采用柔度变化率曲线法获得材料的动态j积分,建立了基于CVN试件动态试验方法的准静态j积分求解方程。基于量纲分析法,建立了基于荷载-位移曲线求解j积分的经验方程。结果表明,该方法适用于快速工程求解,效果良好,为焊缝断裂韧性的评估和研究提供了新的可能性。
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Study of a Method for Determining the Fracture Toughness of Pipe Steel Based on Instrumented Charpy Impact Testing
With the development of oil and gas transmission pipelines towards large diameter, and high strength, high steel grade pipeline steel materials represented by X80 have become the primary choice for oil and gas transmission pipelines. In order to achieve a low-cost and rapid acquisition of fracture toughness of pipeline steel in engineering, the feasibility of Charpy impact testing is investigated. In this paper, the test method of pipe fracture toughness based on instrumented Charpy impact test is investigated in detail, taking X80 pipeline steel as an example, and its fracture mode and expansion law are studied in combination with fracture morphology analysis. The dynamic J-integral of the material was obtained by the rate of change curve method of flexibility, and then the equation for solving the quasi-static J-integral based on the dynamic test method of CVN specimens was established. An innovative empirical equation for solving the J-integral based on the load-displacement curve was established based on the method of dimensional analysis. The results show that the method is suitable for rapid engineering solutions with good results, offering new possibilities for the assessment and study of weld fracture toughness.
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