低供油压力槽环浮环轴承气油分布研究

Wang Yan, Li Yuhong
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摘要

油润滑浮圈轴承是乘用车增压器中常用的一种轴承形式。在低供油压力条件下,快速电弧炉内膜会发生夹带空气现象。夹带空气对轴承性能有很大的影响。实验结果表明,环上带周向槽的快速射电回路具有较低的环轴转速和较高的轴速稳定能力。本研究旨在建立沟槽环(GR)快速射电箱内多相流的数值模拟方法。采用计算流体力学(CFD)方法计算含气轴承的性能。CFD计算可以得到实验无法提供的详细的夹带结果。将计算结果与实验结果进行了比较,验证了所提出的CFD方法的有效性。分析表明,沟槽环对带气量的影响较大。在GR快速射电爆中,空气夹带导致了环轴速比的降低。提出的考虑夹带气的CFD计算方法可以较好地预测不同轴速下的环转速。此外,对有效粘度的详细分析表明,外膜主要受热效应的影响。内膜同时受热效应和夹带空气效应的影响,其中夹带空气的影响更大。
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Investigation of Air-Oil Distribution of Low Oil-Supplied Pressure Grooved Ring Floating Ring Bearing
Oil lubricated floating ring bearings (FRBs) are popular among the passenger vehicle turbochargers. Air entrainment occurs in the inner film of the FRB under low oil-supplied pressure. Air entrainment has great impact on the bearing performance. Experiments reported that FRB with a circumferential groove on the ring shows lower ring-to-shaft speed and improved stabilizing capacity at high shaft speed. This study aims to construct the numerical simulation method to predict the multiphase flow in the grooved ring (GR) FRB. Computational fluid dynamic (CFD) method is adopted to obtain the bearing performance considering air entrainment. CFD calculation can obtain detailed air entrainment results that experiment cannot provide. Calculation results are compared with the experimental results to validate the proposed CFD method. Analysis shows the great influence of grooved ring on the air entrainment. Air entrainment contributes to the decrease of the ring-to-shaft speed ratio in the GR FRB. The proposed CFD calculation considering air entrainment can give good prediction of the ring rotation speed under different shaft speed. Besides, detailed analysis of the effective viscosity indicates that outer film is mainly affected by thermal effect. Inner film is affected by both thermal effect and air entrainment effect, where latter is more predominant.
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