适应工业4.0:改进橡胶固化机行业检测到的陈旧衬套状况

Agus Purwanto, E. Sofyan
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引用次数: 0

摘要

衬套是橡胶硫化机中起缓冲销钉连接作用的部件,一般由青铜材料制成。销节具有在模具关闭时,通过销节与每对转动曲柄齿轮的连杆臂连接以获得橡胶硫化机关闭力的作用。橡胶硫化机销接头衬套状况不佳引起摩擦。会使胶固化机上的左右(1对)闭合力联动臂不平衡。这样就会使闭合力使闭合胶模受力不均匀,从而造成模具闭合胶带间隙。这种情况会使有缺陷的橡胶制品在固化完成后开模。在这种情况下,寻找新的检测和监测衬套状态的方法具有重要的意义。本研究通过在实物研究上采集声音和加速度数据,对连杆臂销接头周围的振动进行测量,并利用二维仿真软件对套管状态的好坏进行测量。加速度测量通过使用加速度计传感器在Y轴和Z轴测量,以及手机上的加速度传感器通过sains journal android应用程序进行测量。并利用空心表盘毫米刻度仪采集连杆臂应力数据值。通过仿真软件分别测量了轴套状态良好时X轴和Y轴上的加速度,反之亦然。将实际采集的数据:加速度、声振动和应力值与软件模拟的数据进行幅值比较,选择最大的幅值作为测量振动的新方法来检测和监测衬套的状态。从结果数据来看,用在Y轴和Z轴上测量的加速度计传感器的加速度值来检测销钉连接周围的振动比其他测量方法更可取。
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ADATABLE INDUSTRIAL 4.0 : AN IMPROVEMENT DETECTED OBSOLETE BUSHING CONDITION ON RUBBER CURING MACHINE INDUSTRY
Bushing is a part of rubber curing machine that have function as cushion pin joint , generally make from a bronze material. Pin joint have a function to connected with 1 paired linkage arm with rotated crank gear of each via pin joint to get closing force at rubber curing machine when mould closed. When bushing condition at pin joint on rubber curing machine was not good caused by friction. It will make closing force linkage arm left and right ( 1 paired ) on rubber curing machine unbalanced. So it will make closing force to force closed rubber mould undistributed evenly, so it caused mould rubber closed with gap. This condition will make defect rubber product open mould after cured finished. In this case is important to find new methode detection and monitored bushing condition. This research was done by measured vibration around pin joint at linkage arm by taking data of sound and acceleration on the real object research and used 2D software simulator to measured bushing condition good or not. Acceleration measurement was done by measured at axis Y and Z by used accelerometer sensor, and accelero sensor on cell phone via sains journal android application. And collected the data stress value on linkage arm by used nidle dial gauge millimeter scale. By simulation software are measured acceleration at axis X and Y with good bushing condition or vise versa.The actual data that was collected : acceleration, sound vibration and stress value and simulated data by software to be compare the amplitude and choose the biggest amplitude as new methode measurement of vibration to detect and monitor bushing condition.From the result data, detection of vibration around pin joint by acceleration value by used accelerometer sensor measured at axis Y and Z more prefer with the other measurement methode.
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