多层焊接中电流对 ASTM A106 材料接头微观结构、硬度和拉伸强度的影响分析

Nugroho Tri Atmoko, Elkana Bilak Lopo, Moch. Chamim, Hendi Lilih Wijayanto
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摘要

本研究旨在确定ASTM A106型碳素钢管材料多层焊接对材料显微组织、硬度和最大抗拉强度特性的影响。采用ASTM A106型碳钢管作为原材料,采用保护金属电弧焊(SMAW)方法进行焊接。材料接头的焊接分三层(多层焊接),即根道、热道、盖层。在本研究中进行的焊接试样有两种变化,即在试样1中使用的电流为60,70和80a,而在试样2中使用的电流为70,80和90a。为了确定电流变化对每个试样的影响,进行了维氏试验、显微组织试验和拉伸试验。结果表明:母材区以铁素体相为主,硬度较低,焊缝中珍珠岩相多于铁素体,且晶粒尺寸更小、密度更大;这表明与母材相比,硬度水平会提高。所有试样的硬度测试结果表明,硬度值最高的是焊缝。从拉伸试验中可以得出,试件2的抗拉强度比试件1高2.5%。
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ANALISIS PENGARUH ARUS PADA PENGELASAN BERTINGKAT (MULTILAYER WELDING) TERHADAP STRUKTUR MIKRO, KEKERASAN DAN KUAT TARIK SAMBUNGAN MATERIAL ASTM A106
This aims of this study to determine the effect of multilayer welding on ASTM A106 type carbon steel pipe material on the characteristics of the microstructure, hardness and maximum tensile strength of the material. ASTM A106 type carbon steel pipe is used as a raw material for welding using the Shielded Metal Arc Welding (SMAW) method. Welding on material joints is carried out in three layers (multilayer welding), namely the root pass, hot pass, and capping layers. There are two variations of welding specimens carried out in this study, namely in specimen 1 the currents used were 60, 70 and 80 A while in specimen 2 the currents used were 70, 80 and 90 A. To determine the effect of current variations on each specimen carried out three include Vickers Testing, microstructure testing and tensile testing. The results show that the base metal area is dominated by the ferrite phase, which indicates that the area has low hardness while the weld shows more perlite phase than ferrite besides the grain size is smaller and denser; this indicates that the hardness level will increase when compared to base metal. The results of the hardness test for all variations of the specimen concluded that the highest hardness value was in the weld. From the tensile test, it can be concluded that specimen 2 has a greater tensile strength of 2.5% when compared to specimen 1.
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