移动基础金属结构设计及其生产的铸造工艺

V. Doroshenko, Olexander Yanchenko
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摘要

简要概述了金属建筑领域,特别是移动基础的发展方向。这将有助于这种基础的廉价和普及,可以成为基础施工的科学和实用的基础,特别是基于金属结构的模块化施工。与螺栓结构的焊接不同,螺栓连接简化了安装,并且螺栓连接提供了拆卸结构并运输到另一个地方的可能性,这对于改变位置的机库,仓库非常重要。给出了移动基础的拓扑优化设计实例,并考虑了利用支撑效应的移动基础设计,以及利用3D技术进行制造的有前途的设计。有人指出,减少金属结构成本的有效手段是减少金属消耗。由于使用预制铰链杆系统或带空腔的固体铸造金属结构,现代基础是单一的块状结构,可以显着减轻重量,这对基础的应力-应变状态没有显着影响。应用研究方法:对所研究的材料进行建模、回顾和归纳,致力于本文的问题。铸造金属结构的应用,特别是那些由消失模铸造工艺,具有重要的机会。从国家科学院PTIMA铸造实践的经验出发,给出了大型铸件的三维建模和制造模型的实例。使用金属结构的建筑具有成为建筑行业有效解决方案的所有先决条件,这将有助于我国的重建,我国从自己的矿石中获得金属,并能够将其转化为高科技,知识密集型产品,特别是以轻型建筑金属结构的形式。
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DESIGN OF METAL STRUCTURES OF MOBILE FOUNDATIONS AND FOUNDRY TECHNOLOGY FOR THEIR PRODUCTION
A short overview of promising directions of development in the field of construction of metal, in particular, mobile foundations, was made. This will contribute to the cheapening and popularization of such foundations, which can become a scientific and practical basis for foundation construction, in particular for modular construction based on metal structures. Unlike welded for bolted structures, installation is simplified and bolted connections provide the possibility of disassembling the structure with transportation to another place, which is important for hangars, warehouses that change location. An example of topological optimization of a mobile foundation design is given, and a mobile foundation design that uses the strut effect is considered, as well as a promising design for manufacturing using 3D technology. It was noted that an effective means of reducing the cost of metal structures is the reduction of metal consumption. Modern foundations, which are single massive structures, can be significantly lightened thanks to the use of prefabricated hinge-rod systems or solid cast metal structures with cavities, which do not significantly affect the stress-strain state of the foundation. Applied research methods: modeling, review and generalization of the studied materials, devoted to the issues of the article. The application of cast metal constructions, in particular those made by Lost Foam casting process, has significant opportunities. Examples of modeling of large castings and manufactured models using 3D technologies from the experience of foundry practice of PTIMA of the National Academy of Sciences are given. Construction using metal structures has all the prerequisites to become an effective solution in the construction industry, which will contribute to the reconstruction of our country, which receives metal from its own ores and is able to convert it into a high-tech, knowledge-intensive product, in particular in the form of lightweight construction metal structures.
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