保证用便携式机器加工重型机械物体时的精度

I. Yakovenko, Olexandr Permyakov, Y. Basova, A. Kotliar, Oleksii Rudenko
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引用次数: 0

摘要

分析了各种类型的便携式机床与固定式机床的主要布局特点。在解决各种重型和动力工程对象的维修和现代化问题以及在常规工程生产中,该类设备使用的前景和市场趋势已经确定。从设备布置结构和成形工艺参数两方面确定了影响便携式机床加工表面成形精度的主要原因。考虑了平面布局解与以加工对象为基础的便携式机床的关系以及成形的运动方案。在此基础上,建立并分析了影响成形精度的因素,为提出在制造便携式机器的早期阶段控制精度的方法奠定了基础,即在便携式机器的设计阶段采用集成化-模块化的设备布局原则。该方法强调了所提出的方法与工业生产发展的三个现代概念的一致性,即机电一体化系统的广泛使用,通过CALS技术进行产品生命周期管理,以及通过信息技术创建技术系统的集成方法,这些技术构成了工业4.0的基础。在此基础上,提出了一种可控制加工精度的便携式机床设计方法,该方法采用工艺模块认证的方式,基于组合模块化原理进行布局。关键词:机械加工,便携式机床,布局,集成化原理,设计,精度
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ENSURING OF ACCURACY DURING PROCESSING OF HEAVY MACHINERY OBJECTS WITH PORTABLE MACHINES
The main layout features of portable machines with stationary machines of various groups are analyzed. The prospects and market trends for the growth in this class's equipment use in solving the problems of repair and modernization of various objects of heavy and power engineering, as well as in conventional engineering production, have been established. The main reasons that affect the accuracy of surface shaping during processing by portable machines are established, both from the side of the layout structure of the equipment and from the technological parameters of the shaping process. The issues of the relationship of layout solutions with basing a portable machine on the processing object and the kinematic scheme of shaping are considered. Based on this relationship, the factors affecting the accuracy of shaping were established and analyzed, which formed the basis of the proposed method for controlling accuracy at the early stages of creating portable machines, namely through the use of an aggregate-modular principle of equipment layout at the design stage of portable machines. This approach emphasizes the compliance of the proposed methodology with three modern concepts for the development of industrial production, namely, the widespread use of mechatronic systems, product lifecycle management through CALS technologies, and an integrated approach to creating technological systems through information technologies that form the basis of Industry 4.0. Based on the conducted research, a method for designing portable machine tools is proposed that provides control over the accuracy of processing, the layout of which is based on the aggregate-modular principle using the certification of technological modules. Keywords: mechanical processing, portable machine tools, layout, aggregate-modular principle, design, accuracy
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