具有自动进给机构的便携式低成本碾米机的设计与制造

IF 0.6 Q3 ENGINEERING, MULTIDISCIPLINARY Jurnal Kejuruteraan Pub Date : 2023-07-30 DOI:10.17576/jkukm-2023-35(4)-09
Hasan Farid Khan, Mustafa Haider, Shehroze Khan, Ali Akbar, Rizwan Ahmad, Moazzam Ali
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引用次数: 0

摘要

水稻是人类重要的食物来源,而且更重要的是,它长在植物的外壳里,叫做稻壳。为了从稻壳中提取大米,需要使用碾米机。这些加工机器价格昂贵,不适合农民购买用于家庭用途或小型工业。为了克服这一问题,需要为小企业提供一种创新的、负担得起的碾米机。不仅成本很重要,机器参数也很重要。本文旨在评价所设计的小型碾米机的性能,并分析在不破坏稻壳的情况下经济地从稻壳中提取大米的设定参数。首先,在CAD中绘制概念模型,包括详细的规格说明。在第二步中,对设计进行评估并用于为实际机器再现/制造每个组件。最后,对机器的性能进行了评价。此外,还引入了自动上料系统,作为减少上料劳动和提高产量的创新。结果表明,自动送料系统运行可靠,并将3马力的电机减少到2马力,节省了电能。这台机器的成本从8万卢比降到了5万卢比。然而,大米加工速度从200公斤/小时降低到100公斤/小时,目的是通过自动进料机构进行补偿。
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Design and Fabrication of a Portable Low-Cost Rice Milling Machine with Automatic Feeding Mechanism
Rice is an important source of food for humans and holds higher importance, it grows on plants in a shell called a hull. To extract, the rice from its shells a rice milling machine is used. These processing machines are costly and not feasible for farmers to buy for their domestic purposes or for small-scale industries. For overcoming this problem an innovative and affordable rice mill is required, for small businesses. Not only the cost but also the machine parameters are much important. This paper is aimed to evaluate the performance of the designed small-sized model of the rice milling machine along with the analysis of the set parameters for the economic rice extraction from the hull without damaging the kernels. In the first step, a conceptual model in CAD was drawn including detailed specifications. In the second step, the design was evaluated and utilized to reproduce/ fabricate each component for a practical machine. Lastly, the machine was evaluated for its performance. Moreover, an automatic feeding system was also introduced as an innovation to reduce feeding labor and increase production. From the results, it was found that the automatic feeding system was reliable, moreover, the 3-horsepower motor was reduced to 2 horsepower for power saving. The cost of the machine was reduced from 80000Pkr to 55000Pkr. However, the rice processing speed was reduced to 100 kg/hour, from 200 kg/hour, which is aimed to be compensated via an automatic feeding mechanism.
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来源期刊
Jurnal Kejuruteraan
Jurnal Kejuruteraan ENGINEERING, MULTIDISCIPLINARY-
自引率
16.70%
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0
审稿时长
24 weeks
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