Simulation optimal and design of 3-kW DC-DC converter for pure electric vehicles

There are significant differences between pure electric vehicles and traditional fuel vehicles. High-power converters are required to meet the increased energy consumption requirements of loads within pure electric vehicles. A high-power integrated DC-DC converter is designed to meet the requirements of pure electric vehicles. First, the characteristics of LLC resonant converters are analyzed, and a fuzzy adaptive PID frequency conversion phase-shift soft switching control strategy is proposed. Second, the fuzzy controller is designed based on the MATLAB toolbox based on the characteristics of electric vehicle converters. Then, in order to further improve the efficiency of the converter, a planar transformer is proposed and optimized. It is found that with the increase in the switching frequency, the loss is smaller, which is more conducive to improving the efficiency. Simulation results show that zero-voltage switching and zero-current switching can be realized by using the proposed control strategy, and experimental results show that the proposed strategy is significantly more efficient under non-heavy-load conditions. The minimum and maximum efficiency values are 92% and 97.38%, respectively. The high-power converter ensures the normal operation of the load of pure electric vehicles. This work provides a method for developing high-power DC-DC converters and improving efficiency.