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Abnormal noise identification of engines based on wavelet packet transform and bispectrum analysis 基于小波包变换和双谱分析的发动机异常噪声识别技术
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1177/16878132231224538
Xingguo Yang, Ya Zhang, Xujun Li
Abnormal noise is the most prominent problem for motorcycles and affects the consumers’ purchasing desire and driving experience and the enterprise’s competitiveness. Usually, the noise from a newly assembled engine is detected by manual auscultation (MA) to determine if the engine is operating normally. However, MA is also affected by subjective and objective factors with severe labor intensity, and its accuracy greatly fluctuates. Importantly, MA cannot be applied in a corporation with mass production and high-quality requirements. To improve the efficiency and accuracy of motorcycle engine quality inspection and achieve intelligent production, an online engine abnormal noise detection method was proposed based on wavelet packet transform (WPT) and bispectrum analysis (BA); this method improved the accuracy and stability of the identification of the abnormal noise engine and reduced the cost of the check. First, the acoustic signal of the engine of the motorcycle was acquired by using a free-field microphone. Second, the background noise of signals was eliminated by using the wavelet correlation coefficient (WCC) theory, and the signal features were extracted by applying WPT and BA. Third, the feature vectors were normalized before being used as support vector machine (SVM) samples. Fourth, an appropriate kernel function and parameters were selected to train the vector machine using the training sets. Finally, the testing sets were used to inspect the accuracy of the vector machines. The result showed that the training accuracy is 95% and the testing accuracy is 97.5 of the samples were suitable by using the method of wavelet packet transform-bispectrum analysis-support vector machines (WPT-BA-SVM). WPT-BA-SVM effectively identified engine fault types and provided the theoretical foundation for the establishment of an engine abnormal noise online detection system.
异响是摩托车最突出的问题,影响着消费者的购买欲望和驾驶体验,也影响着企业的竞争力。通常情况下,通过人工听诊(MA)来检测新装配发动机的噪声,从而判断发动机是否工作正常。但人工听诊也受主客观因素的影响,劳动强度大,准确性波动大。重要的是,MA 无法应用于大规模生产和高质量要求的企业。为了提高摩托车发动机质量检测的效率和准确性,实现智能化生产,提出了一种基于小波包变换(WPT)和双谱分析(BA)的发动机异常噪声在线检测方法,该方法提高了发动机异常噪声识别的准确性和稳定性,降低了检测成本。首先,使用自由声场麦克风获取摩托车发动机的声学信号。其次,利用小波相关系数(WCC)理论消除信号的背景噪声,并应用 WPT 和 BA 提取信号特征。第三,对特征向量进行归一化处理,然后将其用作支持向量机(SVM)样本。第四,选择合适的核函数和参数,使用训练集对向量机进行训练。最后,使用测试集检测向量机的准确性。结果表明,采用小波包变换-双谱分析-支持向量机(WPT-BA-SVM)的方法,样本的训练准确率为 95%,测试准确率为 97.5%。WPT-BA-SVM 有效识别了发动机故障类型,为建立发动机异常噪声在线检测系统提供了理论基础。
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引用次数: 0
Design of a novel two-degree-of-freedom translational-rotation low-frequency vibration isolation platform 设计新型两自由度平移旋转低频隔振平台
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1177/16878132231222728
Shuai Wang, Dawei Xin, Lang Yu, Qinghua Zhang
Multi-dimensional vibration isolation platforms often use parallel mechanisms to achieve multi-dimensional vibration isolation control. However, due to the high stiffness of the parallel mechanism, its own natural frequency is high, and it has good performance when applied to high-frequency vibration isolation, but it is hard to achieve low-frequency vibration isolation. This paper aims at the problem that the actual polishing and grinding equipment is often subjected to axial and circumferential low-frequency disturbances during operation, a novel C/2-(2-RRR) RR two-degree-of-freedom (2-DOF) translational-rotation low-frequency vibration isolation platform is proposed based on the singular configuration of planar 2-RRR mechanism. The coupling dynamic model of the vibration isolation platform is established, and the amplitude-frequency curve and force transmissibility curve are analyzed. The simulation analysis and prototype experiment are carried out by using the independent external excitation in both translational and rotational directions, and the corresponding linear system is compared to verify the effectiveness of the low-frequency vibration isolation of the two-degree-of-freedom vibration isolation platform.
多维隔振平台通常采用并联机构来实现多维隔振控制。然而,由于并联机构刚度大,自身固有频率高,应用于高频隔振时性能良好,但难以实现低频隔振。本文针对实际抛光打磨设备在运行过程中经常受到轴向和周向低频干扰的问题,在平面 2-RRR 机构奇异构型的基础上,提出了一种新型 C/2-(2-RRR)RR 二自由度(2-DOF)平移旋转低频隔振平台。建立了隔振平台的耦合动力学模型,分析了幅频曲线和传力曲线。利用平移和旋转两个方向的独立外部激励进行了仿真分析和原型实验,并对比了相应的线性系统,验证了二自由度隔振平台的低频隔振效果。
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引用次数: 0
The development of the fuel saving control strategy for 48 V P0 system: Design and experimental investigation 48 V P0 系统节油控制策略的开发:设计与实验研究
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1177/16878132231222067
Ming Shang, Zhendong Zhang, C. Yin, Kai Li
This paper presents a fuel consumption reduction control strategy for a newly-developed 48 V P0 mild hybrid electric vehicle and evaluates its fuel economy benefit experimentally. The strategy is designed with rule-based methods and utilizes various functions such as start-stop, torque boost, regeneration, load shift, BSG neutral mode and torque interventions with BSG. Fuel consumption comparison tests are performed in the WLTP cycle between the MHEV and the conventional vehicle. The authors evaluate the performance of specific key functions, analyze the energy flow of the 48 V battery, and calculate the fuel saving rate of the MHEV. The SOC of the 48 V battery is balanced in the WLTP cycle. The total energy charged to the 48 V battery is 378 Wh, of which 82% comes from the regeneration pattern. The total energy discharged from the 48 V battery is 355 Wh, of which 85% is consumed by the load shift pattern (BSG neutral state and Discharging state). The fuel consumption of the MHEV is reduced by 7.9% compared with the conventional vehicle in the WLTP cycle. The start-stop, BSG neutral, and torque interventions with BSG save fuel by 3.8%, 0.9%, and 0.5% respectively. The other hybrid functions save fuel by 2.7%.
本文介绍了一种针对新开发的 48 V P0 轻度混合动力电动汽车的降低油耗控制策略,并通过实验评估了其燃油经济性。该策略采用基于规则的方法进行设计,并利用了多种功能,如启动-停止、扭矩提升、再生、负载转换、BSG 中性模式和带 BSG 的扭矩干预。在 WLTP 循环中,对 MHEV 和传统汽车进行了油耗对比测试。作者评估了特定关键功能的性能,分析了 48 V 电池的能量流,并计算了 MHEV 的节油率。在 WLTP 循环中,48 V 电池的 SOC 保持平衡。充入 48 V 电池的总能量为 378 Wh,其中 82% 来自再生模式。从 48 V 电池中放出的总能量为 355 Wh,其中 85% 由负载转换模式(BSG 中性状态和放电状态)消耗。在 WLTP 循环中,MHEV 的油耗比传统汽车降低了 7.9%。起停、BSG 空档和带 BSG 的扭矩干预分别节油 3.8%、0.9% 和 0.5%。其他混合动力功能可节省燃料 2.7%。
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引用次数: 0
Modeling and analysis of static and dynamic behavior of marine towed cable-array system based on the vessel motion 基于船舶运动的海洋拖曳电缆阵列系统静态和动态行为建模与分析
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1177/16878132231220353
M. Gharib, Ali Heydari, Mohammad Reza Salehi Kolahi
Towing cables are playing a key role in maneuverability of moving or submerged vessels and the supporting vehicles in the ocean. This investigation evaluates the tension strength of the various parts of the marine towing cable and its geometric form under various operating conditions. Thus, the governing equations of the problem are introduced and analyzed first, followed by an examination of the method of solving the problem. We evaluate the cable’s static and dynamic behavior under different operating conditions using a continuous cable method. Then, we introduce and analyze the governing equations of the problem. The static mode comprises three operating conditions: a two-dimensional mode for constant vessel length, a two-dimensional mode for constant hydrophone depth, and a three-dimensional mode for different vessel motion and seawater directions. Dynamic mode operating conditions include vessel acceleration, vessel rotation, and cable tightening. The results show that, if the velocity of the seawater flow is zero, changing the angle of the vessel motion has little effect on the tension force of the cable-array and the length of the cable in the steady-state. It is also found that assuming a constant depth of the cable-array, the maximum tension force of the cable will increase to almost 35 times. However, if the length of the cable-array remains constant, the maximum tension force of the cable increases by around 13 times as the vessel’s speed increases by 5 times.
牵引缆索在海洋中移动或沉没的船只和辅助车辆的操纵性方面发挥着关键作用。本研究评估了海洋拖曳缆各部分的拉伸强度及其在各种工作条件下的几何形状。因此,首先要介绍和分析问题的支配方程,然后研究解决问题的方法。我们采用连续缆法评估了缆索在不同工作条件下的静态和动态行为。然后,我们介绍并分析问题的控制方程。静态模式包括三种工作条件:船舶长度不变的二维模式、水听器深度不变的二维模式以及船舶运动和海水方向不同的三维模式。动态模式的工作条件包括船只加速、船只旋转和缆绳收紧。结果表明,如果海水流速为零,改变船只运动角度对缆线阵列的拉力和稳态下的缆线长度影响不大。研究还发现,假设缆索阵列的深度不变,缆索的最大拉力将增加到近 35 倍。然而,如果缆索阵列的长度保持不变,当船速增加 5 倍时,缆索的最大拉力将增加约 13 倍。
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引用次数: 0
Structural optimization of laminated leaf-like piezoelectric wind energy harvesters based on topological method 基于拓扑方法的层状叶片压电风能收集器结构优化
IF 2.1 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1177/16878132231224577
Mingming Wang, Weiyuan Wang, Qiuhong Li
In this paper, a series of leaf-like piezoelectric elements are proposed by using laminated structure of polypropylene (PP) and Polyvinylidene fluoride (PVDF) film to collect wind energy through vortex induced vibration. Topology optimization based on solid isotropic material with penalization method is employed in seeking optimal configurations of the elements. The PP and PVDF layer were set as optimization variables respectively to obtain topological layouts that would be equivalent to maximizes the overall strain energy as the objective function. Four simple shapes of piezoelectric elements with different topological configurations are manufactured and tested in wind tunnel to estimate the energy harvesting capabilities. The experimental results show that the reinforcement optimized long trapezoid model has the highest open-circuit output voltage of 4.01 V and output power of 6.125 μW at the wind speed of 12 m/s. For the optimization of piezoelectric materials, the short trapezoid model can reach the open circuit output voltage of 2.061 V and output power of 1.158 μW. It indicated that the topology optimization can indeed improve the energy harvesting efficiency of the piezoelectric element. However, this method is not universal at present, which means that the external shape of the model will influence the performance of the relevant optimization results.
本文利用聚丙烯(PP)和聚偏氟乙烯(PVDF)薄膜的层压结构,提出了一系列叶状压电元件,通过涡流诱导振动收集风能。在寻求元件的最佳配置时,采用了基于固体各向同性材料的拓扑优化和惩罚法。将 PP 层和 PVDF 层分别设置为优化变量,以获得等效于最大化整体应变能的拓扑布局作为目标函数。制造了四种具有不同拓扑结构的简单形状的压电元件,并在风洞中进行了测试,以评估能量收集能力。实验结果表明,经过加固优化的长梯形模型在风速为 12 m/s 时具有最高的开路输出电压 4.01 V 和输出功率 6.125 μW。对于压电材料的优化,短梯形模型的开路输出电压可达 2.061 V,输出功率为 1.158 μW。这表明拓扑优化确实可以提高压电元件的能量收集效率。然而,这种方法目前并不通用,这意味着模型的外部形状会影响相关优化结果的性能。
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引用次数: 0
Impact-meshing vibration characteristics of high-speed gear systems with Backlash 带隙高速齿轮系统的冲击啮合振动特性
4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-01 DOI: 10.1177/16878132231200483
Shiyuan Qi, Yunchao Guan, Yang Liu, Yiqiang Zhang, Guangbin Yu
The meshing process includes high-speed impact between the teeth. The vibration and noise in the gear transmission become prominent owing to the backlash between gears. Currently, the concentrated mass model is primarily used to analyse the vibration and noise mechanism of gear transmission, and it is difficult to effectively explain high-speed gear collision. In this study, an improved impact vibration model was applied to the meshing state of a high-speed gear. The gear transmission was simplified as a collision vibration system with absolute and traversable boundaries, and the piecewise-smooth dynamics model of the gear system is established. A mapping dynamic analysis method was then used to describe the impact and meshing boundary of gears. The impact-meshing situation of the gear system was observed, and the vibration response of the system under different speeds and loads was analysed using numerical simulation. The results revealed that the main source of the gear vibration was the meshing frequency of a gear pair. The resonance generated by the modulation of the rotation and meshing is the main reason for the long-term impact-meshing phenomenon of the gear transmission system. The results of this study are of great significance as they reveal the vibration characteristics of a high-speed gear transmission system.
啮合过程包括齿间的高速碰撞。由于齿轮间的间隙,齿轮传动中的振动和噪声变得突出。目前,集中质量模型主要用于分析齿轮传动的振动和噪声机理,难以有效解释高速齿轮碰撞。本文将改进的冲击振动模型应用于高速齿轮的啮合状态。将齿轮传动简化为具有绝对边界和可遍历边界的碰撞振动系统,建立了齿轮传动系统的分段光滑动力学模型。然后采用映射动力学分析方法描述齿轮的冲击边界和啮合边界。观察了齿轮系统的碰撞啮合情况,并通过数值模拟分析了系统在不同转速和载荷下的振动响应。结果表明,齿轮振动的主要来源是齿轮副的啮合频率。齿轮传动系统在旋转和啮合调制过程中产生的共振是造成齿轮传动系统长期冲击啮合现象的主要原因。研究结果揭示了高速齿轮传动系统的振动特性,具有重要意义。
{"title":"Impact-meshing vibration characteristics of high-speed gear systems with Backlash","authors":"Shiyuan Qi, Yunchao Guan, Yang Liu, Yiqiang Zhang, Guangbin Yu","doi":"10.1177/16878132231200483","DOIUrl":"https://doi.org/10.1177/16878132231200483","url":null,"abstract":"The meshing process includes high-speed impact between the teeth. The vibration and noise in the gear transmission become prominent owing to the backlash between gears. Currently, the concentrated mass model is primarily used to analyse the vibration and noise mechanism of gear transmission, and it is difficult to effectively explain high-speed gear collision. In this study, an improved impact vibration model was applied to the meshing state of a high-speed gear. The gear transmission was simplified as a collision vibration system with absolute and traversable boundaries, and the piecewise-smooth dynamics model of the gear system is established. A mapping dynamic analysis method was then used to describe the impact and meshing boundary of gears. The impact-meshing situation of the gear system was observed, and the vibration response of the system under different speeds and loads was analysed using numerical simulation. The results revealed that the main source of the gear vibration was the meshing frequency of a gear pair. The resonance generated by the modulation of the rotation and meshing is the main reason for the long-term impact-meshing phenomenon of the gear transmission system. The results of this study are of great significance as they reveal the vibration characteristics of a high-speed gear transmission system.","PeriodicalId":49110,"journal":{"name":"Advances in Mechanical Engineering","volume":"76 3-4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135272615","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Thermal analysis for hydromagnetic flow of Darcy-Forchheimer hybrid nanofluid with velocity and temperature slip effects: Scrutinization of stability and dual solutions 具有速度和温度滑移效应的Darcy-Forchheimer混合纳米流体的磁流热分析:稳定性和双解的检验
4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-01 DOI: 10.1177/16878132231209875
Muhammad Asif Memon, Kavikumar Jacob, Hazoor Bux Lanjwani, Umair Khan, El-Sayed M Sherif, Ioan Pop
This article explores heat transfer characteristics of magnetohydrodynamics water-base silver (Ag) and iron oxide (Fe 3 O 4 ) hybrid nanomaterials flow in a Darcy-Forchheimer porous medium induced by a stretching/shrinking surface with impacts of heat sink/source. Moreover, thermal radiation effects and the slip boundary conditions are also incorporated in the given problem. Governing partial differential equations (PDEs) are first altered into the ordinary differential equations (ODEs) using suitable similarity transformations. These achieved ODEs are solved by the well-known shooting technique in Maple software to get the required numerical solutions for the variation in different physical parameters. Here, the numerical findings show duality in solutions in case of stretching/shrinking parameter over different ranges of the comprised distinguished parameters. In this regard, the stability analysis is done and the first solution is found stable and physically acceptable, while the second one unstable and physically infeasible. Besides, the skin friction increases for the case of shrinking but it decreases for case of stretching parameter due to the greater impacts of the mass transfer parameter while the heat transfer phenomenon upsurges for the case of shrinking parameter. Moreover, the skin friction, and the heat transfer rise with variation of the suction parameters when the quantity of solid nanoparticles volume fraction is increased.
本文研究了磁流体力学水基银(Ag)和氧化铁(fe3o4)杂化纳米材料在达西-福希海默多孔介质中流动的传热特性。此外,还考虑了热辐射效应和滑移边界条件。首先利用适当的相似变换将控制偏微分方程转化为常微分方程。在Maple软件中使用著名的射击技术对这些得到的ode进行求解,得到不同物理参数变化所需的数值解。在这里,数值结果显示了在不同范围内的拉伸/收缩参数的解的对偶性。对此,进行了稳定性分析,发现第一种解是稳定的,物理上可以接受的,而第二种解是不稳定的,物理上不可行的。此外,由于传质参数的影响较大,收缩参数下的表面摩擦增大,而拉伸参数下的表面摩擦减小,收缩参数下的传热现象增大。此外,随着固体纳米颗粒体积分数的增加,吸力参数的变化,表面摩擦和换热也随之增加。
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引用次数: 0
Biodegradable materials with FDM technology under the aging effect of solar and saltwater exposure FDM技术在日光和海水老化作用下的可生物降解材料
4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-01 DOI: 10.1177/16878132231201297
Ana P Valerga Puerta, Gema Fernandez-Sanz, Fermin Bañon, Severo R Fernandez-Vidal
The durability and degradation of polymers is very important for product design in terms of material choice. The degradation behavior of two biodegradable thermoplastic materials manufactured by 3D printing, Enviro ABS and PLA, was studied. The action of the sun and seawater was simulated to find out how they affect the properties of these materials over a period of 8 weeks. The yield strength, maximum elongation, ultimate tensile strength, and microscopy were analyzed, as well as dimensions and mass changes. These biodegradable materials were studied to conclude whether there is an environmentally friendly alternative to traditional ABS, being one of the most widely used petroleum-based plastics in industry and in fused deposition modeling (FDM) or fused filament fabrication (FFF). PLA showed a weight loss and increase in ultimate tensile stress on degradation by sunlight and a prolonged decrease in ultimate tensile stress on degradation by seawater due to humidity absorption. In contrast, Enviro ABS does not show a noticeable difference between the beginning and the end of the test, which leads to the conclusion that Enviro ABS is a good alternative to conventional ABS without forgetting the environmental effects that are currently involved in the manufacture, recycling and composting of this type of material.
聚合物的耐久性和降解性对产品设计的材料选择非常重要。研究了3D打印制备的两种可生物降解热塑性材料Enviro ABS和PLA的降解行为。在8周的时间里,模拟了太阳和海水的作用,以了解它们是如何影响这些材料的性能的。分析了屈服强度、最大伸长率、极限抗拉强度、显微观察以及尺寸和质量的变化。作为工业上最广泛使用的石油基塑料之一,ABS是熔融沉积成型(FDM)或熔融长丝制造(FFF)中最广泛使用的塑料之一,对这些可生物降解材料进行了研究,以确定是否存在一种环保的替代品。PLA在阳光作用下表现出失重和极限拉应力的增加,而在海水作用下由于吸湿导致极限拉应力的持续降低。相比之下,Enviro ABS在测试开始和结束时并没有表现出明显的差异,这导致了这样的结论:Enviro ABS是传统ABS的良好替代品,同时又不会忘记目前这种材料的制造、回收和堆肥所涉及的环境影响。
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引用次数: 0
Experimental investigation on selective laser melting additive manufacturing of non-ferromagnetic heterogeneous material based on TiNi alloy with Ta coating TiNi合金Ta涂层非铁磁非均相材料选择性激光熔化增材制造实验研究
4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-01 DOI: 10.1177/16878132231209669
Hui Long, Weihui Wu, Di Wang, Linqing Liu
In order to manufacture non-ferromagnetic heterogeneous material by Selective Laser Melting (SLM), it is necessary to solve the separation problem of non-ferromagnetic mixed powders after SLM forming. This research presents how to resolve this problem using TiNi/Ta mixed powders by ultrasonic vibration screening method and the analysis of SLM manufacturing experiment for non-ferromagnetic heterogeneous material. The purity of TiNi and Ta powders after separation could reach 99.7087%wt% and 98.8501wt% respectively, which both reached a relatively high purity. A TiNi alloy sample with Ta coating and TiNi/Ta gradient transition was manufactured successfully by SLM. The material interface of the sample achieves metallurgical bonding, and the color of the sample profile shows a gradient transition. The EDS analysis shows that the material composition changes from Ta ->Ta/TiNi gradient ->TiNi from surface to inside of the sample. The Ta coating contains over 92.5wt% Ta, and the TiNi matrix contains over 98.69wt% TiNi. Along the powder laying direction, it is difficult to clean the small powder near the solid-powder or solid-solid interfaces made of two different materials, which causes micro polluted areas near the interfaces. This study also provides a new method for integrated manufacturing of TiNi alloy part with Ta coating.
为了制备非铁磁性非均相材料,必须解决选择性激光熔化成形后非铁磁性混合粉末的分离问题。本文介绍了如何利用超声振动筛分方法,利用TiNi/Ta混合粉末解决这一问题,并对非铁磁非均质材料的SLM制造实验进行了分析。分离后的TiNi和Ta粉体的纯度分别可达99.7087%wt%和98.8501wt%,均达到较高的纯度。采用激光激光加工(SLM)成功制备了具有Ta涂层和TiNi/Ta梯度转变的TiNi合金样品。样品的材料界面实现了冶金结合,样品轮廓的颜色呈现梯度转变。EDS分析表明,材料成分由表面到内部由Ta ->Ta/TiNi梯度变化。Ta涂层含有超过92.5wt%的Ta, TiNi基体含有超过98.69wt%的TiNi。沿铺粉方向,两种不同材料制成的固体-粉末或固体-固体界面附近的小粉末难以清洗,造成界面附近的微污染区域。该研究也为镀Ta涂层的TiNi合金零件的集成制造提供了一种新的方法。
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引用次数: 0
Wear mechanisms of aluminum 5083/6061/7075 with and without T6 treatment 铝5083/6061/7075经T6处理和不经T6处理的磨损机理
4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-01 DOI: 10.1177/16878132231201000
Yuh-Ping Chang, Chien-Te Liu, Li-Ming Chu, Huann-Ming Chou
The application of hardened aluminum alloys on the drive elements must be safe and reliable, T6 treatment is often used to improve their mechanical properties and dimensional stability. However, the impact of T6 treatment on operating life is not easy to evaluate. Hence, the effects of T6 treatment on the wear of aluminum 5083/6061/7075 were studied by a steel ball on disk tester. The results showed that T6 treatment tended to reduce the values of the friction coefficient about 9%. Moreover, T6 treatment had no significant effect on the frequency of the change of the friction coefficient of 5083 and 6061, but significantly affected that of 7075. T6 treatment can also reduce the size of wear particles about 16%. Based on the results, the wear mechanisms of aluminum 5083/6061/7075 with and without T6 treatment are described in this paper.
淬火铝合金在传动元件上的应用必须安全可靠,常采用T6处理来提高其力学性能和尺寸稳定性。然而,T6处理对操作寿命的影响不容易评估。因此,采用钢球盘式试验机研究了T6处理对5083/6061/7075铝合金磨损的影响。结果表明,T6处理可使摩擦系数降低9%左右。T6处理对5083和6061的摩擦系数变化频率无显著影响,但对7075的摩擦系数变化频率有显著影响。T6处理还可使磨损颗粒尺寸减小16%左右。在此基础上,分析了5083/6061/7075铝合金经T6处理和不经T6处理后的磨损机理。
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引用次数: 0
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Advances in Mechanical Engineering
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