Xinqi Wang, Wei Sun, Lintao Wang, Shihu Liang, Xiaokai Mu
{"title":"考虑间隙的隧道掘进机主轴承结构优化","authors":"Xinqi Wang, Wei Sun, Lintao Wang, Shihu Liang, Xiaokai Mu","doi":"10.1115/1.4064019","DOIUrl":null,"url":null,"abstract":"Abstract An optimal design method for the main bearing of a tunnel boring machine is proposed. In this method, the fatigue life is used as the objective function. Structural parameters, including clearance, are considered design variables. First, a quasi-static model of the main bearing and a calculation model of the fatigue life are established. The correctness of the theoretical method is verified by comparing it with the calculation results of the finite element method. Next, the influence of clearance on the load-carrying performance under external loads is analyzed. There is an optimal negative clearance for the axial loaded and radial rows. With the increase in the external loads, the optimal negative clearance gradually decreases. The variation laws of the load-carrying performance for the axial loaded and supporting rows affected by axial clearance mainly depend on the bias load degree of the main bearing. Finally, based on the optimal design model of the main bearing, the optimal internal structure is obtained using the genetic algorithm. The optimized fatigue life is improved by 92.2%. The load-carrying performance of the optimal main bearing has also been significantly enhanced compared to the initial design. Therefore, the proposed optimization method provides a practical approach to the main bearing design.","PeriodicalId":17586,"journal":{"name":"Journal of Tribology-transactions of The Asme","volume":null,"pages":null},"PeriodicalIF":2.2000,"publicationDate":"2023-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Structural optimization of the main bearing in a tunnel boring machine considering clearance\",\"authors\":\"Xinqi Wang, Wei Sun, Lintao Wang, Shihu Liang, Xiaokai Mu\",\"doi\":\"10.1115/1.4064019\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Abstract An optimal design method for the main bearing of a tunnel boring machine is proposed. In this method, the fatigue life is used as the objective function. Structural parameters, including clearance, are considered design variables. First, a quasi-static model of the main bearing and a calculation model of the fatigue life are established. The correctness of the theoretical method is verified by comparing it with the calculation results of the finite element method. Next, the influence of clearance on the load-carrying performance under external loads is analyzed. There is an optimal negative clearance for the axial loaded and radial rows. With the increase in the external loads, the optimal negative clearance gradually decreases. The variation laws of the load-carrying performance for the axial loaded and supporting rows affected by axial clearance mainly depend on the bias load degree of the main bearing. Finally, based on the optimal design model of the main bearing, the optimal internal structure is obtained using the genetic algorithm. The optimized fatigue life is improved by 92.2%. The load-carrying performance of the optimal main bearing has also been significantly enhanced compared to the initial design. Therefore, the proposed optimization method provides a practical approach to the main bearing design.\",\"PeriodicalId\":17586,\"journal\":{\"name\":\"Journal of Tribology-transactions of The Asme\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.2000,\"publicationDate\":\"2023-11-07\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of Tribology-transactions of The Asme\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.1115/1.4064019\",\"RegionNum\":3,\"RegionCategory\":\"工程技术\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, MECHANICAL\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Tribology-transactions of The Asme","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1115/1.4064019","RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}
Structural optimization of the main bearing in a tunnel boring machine considering clearance
Abstract An optimal design method for the main bearing of a tunnel boring machine is proposed. In this method, the fatigue life is used as the objective function. Structural parameters, including clearance, are considered design variables. First, a quasi-static model of the main bearing and a calculation model of the fatigue life are established. The correctness of the theoretical method is verified by comparing it with the calculation results of the finite element method. Next, the influence of clearance on the load-carrying performance under external loads is analyzed. There is an optimal negative clearance for the axial loaded and radial rows. With the increase in the external loads, the optimal negative clearance gradually decreases. The variation laws of the load-carrying performance for the axial loaded and supporting rows affected by axial clearance mainly depend on the bias load degree of the main bearing. Finally, based on the optimal design model of the main bearing, the optimal internal structure is obtained using the genetic algorithm. The optimized fatigue life is improved by 92.2%. The load-carrying performance of the optimal main bearing has also been significantly enhanced compared to the initial design. Therefore, the proposed optimization method provides a practical approach to the main bearing design.
期刊介绍:
The Journal of Tribology publishes over 100 outstanding technical articles of permanent interest to the tribology community annually and attracts articles by tribologists from around the world. The journal features a mix of experimental, numerical, and theoretical articles dealing with all aspects of the field. In addition to being of interest to engineers and other scientists doing research in the field, the Journal is also of great importance to engineers who design or use mechanical components such as bearings, gears, seals, magnetic recording heads and disks, or prosthetic joints, or who are involved with manufacturing processes.
Scope: Friction and wear; Fluid film lubrication; Elastohydrodynamic lubrication; Surface properties and characterization; Contact mechanics; Magnetic recordings; Tribological systems; Seals; Bearing design and technology; Gears; Metalworking; Lubricants; Artificial joints