A System for Determining the Surface Temperature of Cylindrical Lithium-Ion Batteries Using a Thermal Imaging Camera

The topic of battery state-of-health monitoring via electrical and non-electrical testing procedures has become of increased interest for scientific researchers, due to the imposed goal of expanded industrial sustainability. Within the present study, we propose a novel approach for monitoring the temperature of batteries by means of infrared thermography. In order to improve the accuracy of the performed measurements and to overcome the limitations imposed by the cylindrical housing of the batteries, we have developed a unique method for monitoring and capturing the temperature of the battery over the entire housing. An experimental system was built, through which the battery performs a rotational movement relative to its axis, with this rotation motion being synchronized with the frame rate of the thermal camera. The resulting thermographic images are processed using specifically developed software. This software enables the segmentation of certain sections of the battery’s surface from a defined spatial perspective. These selected segments are subsequently utilized to generate a three-dimensional representation of the battery’s surface temperature’s distribution. In this way, errors in the obtained results which are caused by the viewing angle are avoided. Additionally, we developed and presented a method for the increasing of the resolution of captured thermograms.