关于履带式陆地平台用抹灰法生产的铝制 Portor 车轮强度的研究

Faruk ELALDI, Süleyman Alper KALE
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摘要

传统的国防车辆用钢材料制造的道路轮通常生产简单,价格便宜,但它给平台带来了额外的,不受欢迎的重量。研究发现,在履带式陆地平台上使用铝制车轮可以增加重量。一般来说,常见的制造技术的道路车轮是铸造和锻造。由于每个履带式车辆道路车轮承受的载荷谱相当高且动态,铸造可能不是制造的好解决方案,因为铸造产品的吸载能力较低。另一方面,锻造可能是一种适合动态加载道路车轮的方法,但由于模具和最终的加工成本,它也很昂贵。本研究以流动成形法生产的铝合金材料(2014-T6)作为钢的替代品,对其用于重型履带式防御平台的道路车轮进行了数值和实验的应力疲劳分析。采用流动成形法,生产效率高、成本低、重量轻。因此,研究了流动成形方法对铝合金道路车轮疲劳性能的影响。结果表明,流动成形法生产铝合金道路轮是一种既能满足低周疲劳寿命要求,又具有成本低、重量轻等优点的合适方法。
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Paletli Kara Platformları için Sıvama Yöntemi ile Üretilen Alüminyum Portör Tekerlerinin Dayanımı Üzerine bir Çalışma
Conventional road wheels made by steel material for defense vehicles are generally easy and cheap in production, but it brings extra, undesirable weight to the platforms. It is found that the use of aluminum for road wheels provides weight gain on tracked land platforms. Generally, common manufacturing techniques for road wheels are casting and forging. Since load spectrum that each tracked vehicle road wheel experiences is considerably high and dynamic, casting may not be a good solution for manufacturing due to lower load absorbing capability of casting products. On the other hand, forging might be a suitable method for dynamically loaded road wheels but, it is also expensive as well due to mold and final machining cost. In this study, aluminum alloy material (2014-T6) produced by flow forming method as an alternative to steel is subjected to numerical and experimental stress and fatigue analysis for being used in road wheels of heavy tracked defense platforms. Flow forming method was utilized for effective, cheap and lighter production. Therefore, main focus was put to see the effect of flow forming method on fatigue behavior of aluminum made road wheels. It was concluded that flow forming production method of aluminum road wheel would be suitable method to provide required low cycle fatigue life with advantageous of cheapness and lightness.
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