Simulation of three-dimensional temperature field in high-frequency welding based on nonlinear finite element method

Abstract In modern industrial production, many advanced manufacturing technologies are constantly developing with the progress of social sciences. Welding, as an indispensable manufacturing technology in industrial production, has received close attention from various industries. High frequency welding technology is needed in fields such as mechanical manufacturing, machine making in the food industry, and intelligent robot model making. High frequency welding is an important technical means in the production process of welded pipes, and the level of welding temperature has a significant impact on the quality of welded pipe welds. This article studied the shortcomings of traditional high-frequency welding, analyzed the application method of nonlinear finite element method in high-frequency welding, and analyzed the dynamic process of welding and its influencing factors. The finite element method formula is used to stabilize the value of three-dimensional (3D) temperature field. This work studied the temperature distribution of welded pipe welding, welded pipe materials, inside and outside of welded pipe, and temperature changes under different voltages. The experimental results showed that the error value between the simulation results of the 3D temperature field of high-frequency welding and the measured experimental results was about 4.3542°C, which was basically similar, indicating the effectiveness of the 3D temperature field simulation experiment. With the development of science and technology, high-frequency welding technology would continue to improve, and the quality of welded pipe welds would become better and better with the progress of technology. The improvement in quality promotes the development and progress of industry, and maintains the quality of machine manufacturing. The simulation experiment method of 3D temperature field has shortened the experimental time and reduced the experimental cost, providing a new reference for other temperature related experiments.