用变压器和随机森林混合模型预测连铸板坯中非金属夹杂物

IF 2.4 3区 材料科学 Q3 ENGINEERING, MANUFACTURING Integrating Materials and Manufacturing Innovation Pub Date : 2023-11-27 DOI:10.1007/s40192-023-00312-8
Zexian Deng, Yungui Zhang, Lin Zhang, Junqiang Cong
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引用次数: 0

摘要

连铸板坯中的非金属夹杂物会大大降低最终钢产品的性能,并导致钢产品的其他缺陷。传统的连铸板坯nmi检测方法存在效率低、建立基于物理和化学的nmi预测模型比较复杂等问题。因此,我们尝试使用整合Transformer和Random Forest的机器学习方法,建立RF-1DViT模型来预测连铸板坯的nmi。为了尽可能准确地预测nmi的发生和位置,利用炼钢、精炼和连铸的全过程数据,对连铸板坯进行了切片处理。实验结果表明,本文提出的RF-1DViT模型F1得分为0.8991,优于逻辑回归、k近邻、支持向量机、随机森林、AdaBoost、GradientBoost、多层感知器和1DViT模型,具有良好的可解释性和较强的特征提取能力。利用随机森林和直方图分析了过程的重要性,给出了夹杂物生成的规则。t-SNE流形学习方法可以进一步帮助研究人员准确定位缺陷。
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A Transformer and Random Forest Hybrid Model for the Prediction of Non-metallic Inclusions in Continuous Casting Slabs

Non-metallic inclusions (NMIs) in continuous casting slabs will significantly reduce the performance of final steel products and lead to other defects in steel products. The traditional detection methods of NMIs in continuous casting slabs have the problem of low efficiency, and it is complicated to establish a prediction model of NMIs based on physics and chemistry. Therefore, we tried to use the machine learning method by integrating Transformer and Random Forest and established an RF-1DViT model to predict NMIs in continuous casting slabs. To predict the occurrence and the location of NMIs as accurately as possible, the whole process data of steelmaking, refining and continuous casting were used, and the continuous casting slab was processed in slices. The experimental results show that the proposed RF-1DViT model has an F1 score of 0.8991, surpassing Logical Regression, K-Nearest Neighbor, Support Vector Machine, Random Forest, AdaBoost, GradientBoost, Multi-Layer Perceptron and 1DViT model, and has good interpretability and strong feature extraction ability. By means of the Random Forest and histogram, the process importance can be analyzed and rules of inclusions generation can be given. The t-SNE manifold learning method can further assist researchers to accurately locate the defect.

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来源期刊
Integrating Materials and Manufacturing Innovation
Integrating Materials and Manufacturing Innovation Engineering-Industrial and Manufacturing Engineering
CiteScore
5.30
自引率
9.10%
发文量
42
审稿时长
39 days
期刊介绍: The journal will publish: Research that supports building a model-based definition of materials and processes that is compatible with model-based engineering design processes and multidisciplinary design optimization; Descriptions of novel experimental or computational tools or data analysis techniques, and their application, that are to be used for ICME; Best practices in verification and validation of computational tools, sensitivity analysis, uncertainty quantification, and data management, as well as standards and protocols for software integration and exchange of data; In-depth descriptions of data, databases, and database tools; Detailed case studies on efforts, and their impact, that integrate experiment and computation to solve an enduring engineering problem in materials and manufacturing.
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