Low-velocity impact-resistance of aramid fiber three-dimensional woven textile-reinforced thermoplastic-epoxy composites

The development of impact-resistant composite materials for protective applications such as helmet and body armor has attracted considerable attention. In this study, a novel aramid fiber-woven thermoplastic-epoxy composite was developed. Furthermore, three types of woven textiles, namely three-dimensional (3D) orthogonal-woven (3DOW), 3D angle-interlock woven (3DAIW), and two-dimensional plain-woven (2DPW) textiles, were used as reinforcement structures. To study the effect of the woven structure, impact energy, and damage repairment on impact-resistance performance of these composites, low-velocity drop-weight impact tests with various impact scenarios, such as single-impact, repeated-impact, as well as multiple-impact with hot-press damage repairment, were conducted. The results revealed that the woven structure exhibited an obvious effect on the composite impact-resistance performance and failure modes when subjected to specific impact scenarios. For the single-impact scenario, especially under high impact energy levels (10 and 20 J), the 3DOW structure exhibited superior impact-resistance performance as well as damage tolerance, followed by 3DAIW and 2DPW structures. Furthermore, 3DOW achieved superior impact-resistance to the other two structures for the 10-J repeated-impact scenario. The 3DAIW structure, in which debonding or delamination as well as severe resin cracks dominated, achieved superior impact-resistance to multiple impacts with damage repairment.