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Investigation of sizing materials for carbon fiber reinforced thermoplastic composites 碳纤维增强热塑性复合材料的施胶材料研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-19 DOI: 10.1177/08927057241284794
Zelal Yavuz, Yahya Öz, Remzi Ecmel Ece, Fahrettin Öztürk
For the manufacturing of mechanically strong and lightweight composite aerostructures reinforcement materials (e.g. carbon fibers, CFs) are the most convenient way. Therefore, sizing of carbon fibers is crucial for guiding them into service by protecting the CF’s surface. In this study, a novel sizing agent was developed and effects of this sizing on CFs’ physicochemical as well as surface properties were investigated. The impact on the fiber-matrix interphase behavior was analyzed. Results reveal that the surface free energy of CF was increased from 5.67 mJ/m2 to 13.13 mJ/m2 through sizing by enhancing the wettability property of CF. In addition, surface topography analyses indicate that the surface roughness Ra is 3.70 ± 2.59 nm for neat CF; 1.01 ± 0.65 nm for Polyetherimide (PEI) sized CF; and 1.71 ± 1.14 nm for PEI-Polyether ether ketone (PEEK) sized CF. Finally, it was concluded that an increment in the wettability can be related with chemical changes on the fiber’s surface.
对于制造机械强度高、重量轻的复合航空结构而言,增强材料(如碳纤维)是最便捷的方法。因此,碳纤维的上浆对于通过保护碳纤维表面引导其投入使用至关重要。本研究开发了一种新型上浆剂,并研究了这种上浆剂对碳纤维物理化学和表面特性的影响。分析了其对纤维-基质相间行为的影响。结果表明,通过施胶增强了 CF 的润湿性,CF 的表面自由能从 5.67 mJ/m2 增加到 13.13 mJ/m2。此外,表面形貌分析表明,纯 CF 的表面粗糙度 Ra 为 3.70 ± 2.59 nm;聚醚酰亚胺 (PEI) 尺寸 CF 的表面粗糙度 Ra 为 1.01 ± 0.65 nm;PEI-聚醚醚酮 (PEEK) 尺寸 CF 的表面粗糙度 Ra 为 1.71 ± 1.14 nm。最后得出的结论是,润湿性的增加与纤维表面的化学变化有关。
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引用次数: 0
Thermoelastic analysis of FG-CNTRC cylindrical shells with various boundary conditions and temperature-dependent characteristics using quasi-3D higher-order shear deformation theory 利用准三维高阶剪切变形理论对具有各种边界条件和温度相关特性的 FG-CNTRC 圆柱壳体进行热弹性分析
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1177/08927057241274332
Nguyen Duy Phon, Tran Ngoc Doan, Duong Van Quang, Phung Van Minh
. This study focuses on performing static analysis of FG-CNTRC cylinder shells with various boundary restrictions, including thermomechanical responses. The governing equations are developed by taking into account the temperature-dependent material features, the quasi-3D high-order shear deformation hypothesis, and the normal transverse stress effect. The temperature gradient inside the thickness is expected to fluctuate, and the distribution pattern is derived by using the heat transfer equation and considering the temperature boundary limitations. A singular trigonometric series and the Laplace transform are used in an analytics solution to address basic equations. This study primarily examines the stress levels at the border region. The findings indicate that it is crucial to take into account the abrupt rise in stress at the boundary area, particularly when the shell’s relative length is small. The reciprocal impact of pressure and temperature load is also emphasized. Significant findings indicate that thermal load may either augment or diminish stress levels, contingent upon the orientation of the pressure and thermal load effect. The results of the study of this issue serve as the foundation for the calculation and design of relevant structures in practical applications. Furthermore, this serves as a foundation for the creation of more intricate issues in the forthcoming.
.本研究的重点是对具有各种边界限制的 FG-CNTRC 圆柱壳进行静态分析,包括热机械响应。通过考虑与温度相关的材料特征、准三维高阶剪切变形假设和法向横向应力效应,建立了控制方程。厚度内的温度梯度预计会发生波动,通过使用热传导方程并考虑温度边界限制,可以得出温度梯度的分布模式。奇异三角级数和拉普拉斯变换用于分析解决基本方程。本研究主要考察边界区域的应力水平。研究结果表明,考虑到边界区域应力的突然上升至关重要,尤其是当壳体的相对长度较小时。压力和温度载荷的相互影响也得到了强调。重要的研究结果表明,热负荷可能会增加或减少应力水平,这取决于压力和热负荷效应的方向。对这一问题的研究结果为实际应用中相关结构的计算和设计奠定了基础。此外,这也为即将提出的更复杂的问题奠定了基础。
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引用次数: 0
Exploring the strain rate influence on shear yield behavior of acrylonitrile-butadiene-styrene: Experimental and numerical study 探索应变速率对丙烯腈-丁二烯-苯乙烯剪切屈服行为的影响:实验和数值研究
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-10 DOI: 10.1177/08927057241283339
Mehmet Akif Dundar
Most experimental and numerical studies are limited to examining the effect of strain rate on the compressive and tensile yield behavior of Acrylonitrile-Butadiene-Styrene (ABS), an amorphous material of significant industrial relevance, rather than its shear yield behavior; therefore, this study is dedicated to addressing this notable gap in the literature by exploring the effect of strain rate on the shear yield behavior of ABS. To this end, shear tests were carried out using the Wyoming version of the Iosipescu (V-notched) shear test fixture at five distinct loading rates, ranging from 5 × 10−3 to 1 × 101 mm/s, which correspond to strain rates between 5.5 × 10−4 s−1 and 7 × 10−1 s−1. Shear strain distributions in the specimens were measured using the Digital Image Correlation (DIC) technique. The shear test results not only revealed a substantial increase in the shear yield strength of ABS with increasing strain rate, but also demonstrated that the shear yield strength of ABS is more sensitive to strain rate than its compressive and tensile yield strengths. The findings of the study also suggested that using shear-tension test data pairs at the same strain rates is more effective for determining the hydrostatic pressure sensitivity parameter than using tension-compression and shear-compression test data pairs. The experimental results were validated against numerical predictions obtained through finite element analyses employing an elastic-viscoplastic constitutive model, which comprehensively accounted for non-linear material properties, geometric complexities, and non-linearities arising from boundary contacts.
大多数实验和数值研究仅限于探讨应变率对丙烯腈-丁二烯-苯乙烯(ABS)(一种具有重要工业意义的无定形材料)压缩和拉伸屈服行为的影响,而不是其剪切屈服行为;因此,本研究致力于通过探讨应变率对 ABS 剪切屈服行为的影响来填补这一明显的文献空白。为此,我们使用怀俄明版 Iosipescu(V 型缺口)剪切试验夹具在 5 × 10-3 至 1 × 101 mm/s 的五个不同加载速率下进行了剪切试验,对应的应变速率为 5.5 × 10-4 s-1 至 7 × 10-1 s-1。使用数字图像相关(DIC)技术测量了试样中的剪切应变分布。剪切试验结果表明,随着应变速率的增加,ABS 的剪切屈服强度大幅提高,同时还表明,与压缩和拉伸屈服强度相比,ABS 的剪切屈服强度对应变速率更为敏感。研究结果还表明,使用相同应变率下的剪切-拉伸试验数据对确定静水压力敏感性参数比使用拉伸-压缩和剪切-压缩试验数据对更有效。实验结果与采用弹性-粘弹性构成模型进行有限元分析得出的数值预测结果进行了验证,该模型全面考虑了非线性材料特性、几何复杂性以及边界接触产生的非线性问题。
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引用次数: 0
Influences of various thermoplastic veil interleaves upon carbon fiber-reinforced composites subjected to low-velocity impact 各种热塑性面纱交织物对受到低速冲击的碳纤维增强复合材料的影响
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-07 DOI: 10.1177/08927057241283346
Taner Coskun, Yavuz Selim Tarih, Adem Yar, Ömer Gündoğdu, Ömer Sinan Sahin
Throughout their service life, composite materials may be subjected to impact loads, which can result in some damage mechanisms that cause degradation in mechanical and dynamic responses. Especially matrix-induced cracks and delamination can have significant effects on the final properties, and cause serious problems if the necessary precautions are not taken. In the current study, Carbon Fiber-Reinforced Polymer (CFRP) composites interleaved with Fine Glass (FG), Polyetherimide (PEI), Polyetheretherketone (PEEK), Polyimide (PI) and Poly-Phenylene Sulphide (PPS) thermoplastic veils were fabricated, and exposed to LVI tests under 25.2 J constant impact energy to determine how veils affect the dynamic properties. The selected veils are commercially available materials and are used for various purposes. In this regard, it was aimed to examine the usability of these commercially available veils as interlayers and to examine the impacts of the veils used as interlayers on the LVI characteristic of CFRP composites. According to the present study, it was found that veil interleaves significantly affect the composite stiffness, and accordingly, relevant LVI responses such as total impulse, bending stiffness, interaction times etc. For instance, approximately 21.2% reduction in the peak displacement and 73.23% increment in the bending stiffness were observed due to FG veil interleaves. On the other hand, when the effects of veil types were examined, the maximum and minimum variations in the LVI responses were observed for the FG and PEI interleaves, respectively, and FG veils were found to be the most effective veil types for the CFRP composites. It was also revealed that veil interleaves strengthen the interlaminar region between plies and delamination resistance, and thereby improved the Delamination Threshold Loads for all configurations.
复合材料在其整个使用寿命期间可能会受到冲击载荷的影响,从而产生一些破坏机制,导致机械和动态响应性能下降。特别是基体引起的裂纹和分层会对最终性能产生重大影响,如果不采取必要的预防措施,会造成严重问题。在当前的研究中,我们制作了碳纤维增强聚合物(CFRP)复合材料,其中交错使用了细玻璃(FG)、聚醚酰亚胺(PEI)、聚醚醚酮(PEEK)、聚酰亚胺(PI)和聚苯硫醚(PPS)热塑性面纱,并在 25.2 J 恒定冲击能量下进行了 LVI 试验,以确定面纱对动态性能的影响。所选面纱均为市售材料,可用于各种用途。在这方面,研究的目的是检验这些市售薄纱作为中间膜的可用性,以及用作中间膜的薄纱对 CFRP 复合材料 LVI 特性的影响。本研究发现,薄纱夹层会显著影响复合材料的刚度,从而影响相关的 LVI 响应,如总冲量、弯曲刚度、相互作用时间等。例如,由于使用了 FG 薄膜交错层,峰值位移减少了约 21.2%,弯曲刚度增加了 73.23%。另一方面,当研究面纱类型的影响时,观察到 FG 和 PEI 交织面的 LVI 响应变化最大和最小,并发现 FG 面纱是 CFRP 复合材料最有效的面纱类型。研究还发现,薄纱夹层加强了层间区域和分层阻力,从而提高了所有配置的分层阈值载荷。
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引用次数: 0
Modelling and fabrication of flexible strain sensor using the 3D printing technology 利用 3D 打印技术建模和制造柔性应变传感器
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-09-07 DOI: 10.1177/08927057241283312
Seyhmus Gunes, Osman Ulkir, Melih Kuncan
The use of additive manufacturing (AM) or 3D printing in sensor technology is increasing daily because it can fabricate complex structures quickly and accurately. This study presents the modeling, fabrication, and characterization processes for the development of a resistance type flexible strain sensor. The finite element model of the sensor was developed using COMSOL software and was verified experimentally. The experimental results agreed well with the simulation results. The fabrication process was performed using the molding technique. The flexible substrate of the strain sensor was fabricated by fused deposition modeling (FDM), an AM method, with dimensions of 20 mm × 60 mm and a thickness of 2 mm. In this process, a flexible and durable elastomer material called thermoplastic polyurethane (TPU) was used. The liquid conductive silver was then injected into the mold channels. The characterization process was performed by establishing experimental and numerical setups. Studies were conducted to maximize sensitivity by changing the geometric properties of the sensor. At the 30% strain level, sensitivity increased by 9% when the sensor thickness decreased from 2 to 1.2 mm. As a result of the gradually applied force, the strain sensor showed a maximum displacement of 34.95 mm. Tensile tests were also conducted to examine the effects of stress accumulation on the flexible base. The results of this study show that the strain sensor exhibits high linearity-sensitivity and low hysteresis performance.
快速成型制造(AM)或 3D 打印技术可以快速、准确地制造复杂结构,因此在传感器技术中的应用与日俱增。本研究介绍了电阻式柔性应变传感器的建模、制造和表征过程。传感器的有限元模型是使用 COMSOL 软件开发的,并经过了实验验证。实验结果与模拟结果完全吻合。制造过程采用模塑技术。应变传感器的柔性基板是通过熔融沉积建模(FDM)(一种 AM 方法)制造的,尺寸为 20 mm × 60 mm,厚度为 2 mm。在此过程中,使用了一种名为热塑性聚氨酯(TPU)的柔性耐用弹性体材料。然后将液态导电银注入模具通道。表征过程是通过建立实验和数值设置来完成的。研究通过改变传感器的几何特性来最大限度地提高灵敏度。在 30% 应变水平下,当传感器厚度从 2 毫米减小到 1.2 毫米时,灵敏度提高了 9%。由于施加的力逐渐增大,应变传感器显示出 34.95 毫米的最大位移。此外,还进行了拉伸试验,以检验应力累积对柔性底座的影响。研究结果表明,应变传感器具有高线性灵敏度和低滞后性能。
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引用次数: 0
Influence of laser texturing on the properties of fusion joints between aluminum alloys and carbon fiber reinforced thermoplastic composites 激光纹理加工对铝合金和碳纤维增强热塑性复合材料熔接接头性能的影响
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-26 DOI: 10.1177/08927057241274980
Fuji Wang, Yongkang Yu, Rao Fu, Likun Si, Qi Wang, Chaoyang Luo, Ziming Wang
Laser texturing is an effective method to enhance the fusion joining of aluminum alloy (Al) to carbon fiber reinforced thermoplastics composite (CFRTP). The enhancement effect is related to the morphology and spacing of the microstructures on Al surface. However, because of the correlation between the morphology and the spacing of the microstructures, excessive dense microstructures change the morphology, leading to a reduction in the enhancement effect, while sparse microstructures are also difficult to significantly enhance the joint. To this end, this paper proposes an improved laser texturing process to enhance fusion joints, through the investigation of the recast layer formation process during laser texturing on the Al surface, which comprehensively reveals the synergistic effects of microstructural morphology and spacing on joint properties. The results indicated that the increase of the number of laser processes and the microstructure spacing increased the height of the recast layer, with the difference that the microstructure spacing had less effect after increasing to a certain value. With the increase of microstructure spacing, the morphology of the microstructure on the Al surface transformed from the serrated microstructure to the double-scale microstructure, and finally to the independent microstructure, affected by the recast layer on sides of the microstructure. Once the dual-scale microstructures were formed on the Al surface, the shear strength of the Al/CFRTP fusion joint was the highest with a value of 25.05 MPa. The findings could provide a basis for laser texturing pretreatment for fusion joining.
激光纹理加工是增强铝合金(Al)与碳纤维增强热塑性复合材料(CFRTP)熔融连接的有效方法。增强效果与铝表面微结构的形态和间距有关。然而,由于微结构的形态和间距之间存在相关性,过密的微结构会改变形态,导致增强效果降低,而稀疏的微结构也难以显著增强接合效果。为此,本文提出了一种改进的激光纹理加工工艺,通过研究铝表面激光纹理加工过程中的重铸层形成过程,全面揭示了微结构形态和间距对接头性能的协同效应,从而增强熔接接头的性能。结果表明,激光加工次数和微观结构间距的增加都会增加再铸层的高度,不同的是微观结构间距增加到一定值后影响较小。随着微结构间距的增大,铝表面的微结构形态从锯齿状微结构转变为双尺度微结构,最后转变为独立的微结构,并受到微结构两侧再铸层的影响。一旦铝表面形成了双尺度微观结构,铝/CFRTP 熔合接头的剪切强度最高,达到 25.05 兆帕。这些发现可为熔融连接的激光纹理预处理提供依据。
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引用次数: 0
Applying optical coherence tomography to inline quality monitoring of unidirectional glass-fiber-reinforced thermoplastic tapes 将光学相干断层扫描技术应用于单向玻璃纤维增强热塑性塑料胶带的在线质量监测
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-21 DOI: 10.1177/08927057241259756
Michael Wenninger, Karin Kloiber, Christian Marschik, Gernot Hochleitner, Gerald Berger-Weber, Georg Steinbichler
Originally developed for biomedical applications and diagnosis, optical coherence tomography (OCT) has recently been demonstrated to be a powerful non-destructive and non-invasive measurement method for detecting defects in glass-fiber reinforced polymer composites. While previous studies have focused mainly on the use of OCT in the analysis of thermoset composites, we were able to show in offline experiments that OCT can be used to quickly detect typical defects (e.g., dry fiber regions, gaps and fiber breakage) in thermoplastic unidirectional (UD) tapes at high resolution. To investigate the applicability of OCT to inline monitoring, we advanced our previously published approach in two major steps: First, we incorporated the OCT system into an industrial-scale UD-tape production line, and derived optimal settings for inline detection of dry region defects from a comprehensive design of experiments (DoE) to find an optimal balance between accuracy and data size for a stationary tape sample by varying A-scan sampling rate, A-scan averaging and OCT transverse travel velocity. Second, using these optimal settings, we went on to investigate moving tapes over a range of industrially relevant take-off speeds. Microscopy was used for validation in both cases. We developed a fast and robust statistical analysis of B-scans that visualizes the quality of full cross-sections in an interpretable manner for potential use in a real-time setting. Within an industrially relevant production speed range of up to 15 m/min, we are thus now able to investigate 120 mm wide (and potentially wider) UD tapes inline at a transverse resolution of 22 µm, producing only 21 MB of data per measurement.
光学相干断层扫描(OCT)最初是为生物医学应用和诊断而开发的,最近已被证明是一种强大的非破坏性和非侵入性测量方法,可用于检测玻璃纤维增强聚合物复合材料中的缺陷。虽然以前的研究主要集中在使用 OCT 分析热固性复合材料,但我们能够在离线实验中显示,OCT 可以用于以高分辨率快速检测热塑性单向 (UD) 胶带中的典型缺陷(如干纤维区域、间隙和纤维断裂)。为了研究 OCT 对在线监测的适用性,我们通过两个主要步骤推进了之前发布的方法:首先,我们将 OCT 系统集成到工业规模的 UD 胶带生产线中,并通过综合实验设计 (DoE) 得出了在线检测干区缺陷的最佳设置,通过改变 A 扫描采样率、A 扫描平均值和 OCT 横向移动速度,找到静态胶带样本的精度和数据量之间的最佳平衡。其次,利用这些最佳设置,我们继续研究了在一系列工业相关起飞速度下的移动磁带。在这两种情况下都使用了显微镜进行验证。我们开发了一种快速、稳健的 B 扫描统计分析方法,以可解释的方式直观显示全横截面的质量,可用于实时环境。因此,在最高 15 米/分钟的工业相关生产速度范围内,我们现在能够以 22 微米的横向分辨率在线检测 120 毫米宽(甚至可能更宽)的 UD 带,每次测量仅产生 21 MB 的数据。
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引用次数: 0
Rotary ultrasonic drilling of polyetherimide composite to enhance the surface roughness and MRR: Experimental investigations and statistical approach 旋转超声波钻削聚醚酰亚胺复合材料以提高表面粗糙度和 MRR:实验研究和统计方法
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-17 DOI: 10.1177/08927057241275637
Abhinav Shard, Vishal Gupta, Mohinder Pal Garg
Polyetherimide Composite (PEC) is among the least dense and most compliant materials which possesses the properties of high heat resistance, durability, resistant to wear and corrosion as well as better tribological characteristics. These outstanding properties lead to its diverse applications in automobiles, aerospace, robots, sports equipment. PEC is machined by the conventional machining techniques like cutting, drilling, power hacksaw etc. Some of the limitations observed in conventional machining of these such as tool jamming, damage to surface topology, and fibres. To overcome the aforesaid limitations, in this work attempts to introduce rotary ultrasonic drilling (RUD) as viable option for machining of PEC. This work carries out the investigational study of input control factors on material removal rate (MRR) and surface roughness (SR). The outcomes of the study reveal that the with right selection of drilling control factors, better quality holes with superior topography as compared to conventional drilling, good surface finish, small exit chip sizes, low overcut errors are obtained. Interacting levels of higher spindle speed and a lower feed rate generated better surface characteristics. While drilling with the RUD as compared to normal drilling, there is a drop of 59.01 % at 550 rpm and 60 .9 % at 2550 rpm in SR.
聚醚酰亚胺复合材料(PEC)是密度最小、顺应性最强的材料之一,具有高耐热性、耐久性、耐磨性、耐腐蚀性以及更好的摩擦学特性。这些优异的性能使其在汽车、航空航天、机器人和运动器材等领域得到广泛应用。PEC 采用传统的加工技术进行加工,如切割、钻孔、动力钢锯等。这些传统加工技术存在一些局限性,如刀具卡死、表面拓扑结构和纤维受损。为了克服上述局限性,本作品尝试引入旋转超声波钻孔 (RUD) 作为加工 PEC 的可行方案。这项工作对材料去除率(MRR)和表面粗糙度(SR)的输入控制因素进行了调查研究。研究结果表明,与传统钻孔加工相比,选择正确的钻孔控制因素可获得更高质量的孔,其形貌优于传统钻孔加工,表面光洁度好,排屑量小,过切误差低。较高的主轴转速和较低的进给率相互作用,产生了更好的表面特性。与普通钻孔相比,使用 RUD 钻孔时,SR 值在 550 rpm 时下降了 59.01%,在 2550 rpm 时下降了 60.9%。
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引用次数: 0
Insights into dielectric and thermal properties of polystyrene-zinc oxide nanocomposites: A multifaceted characterization approach 深入了解聚苯乙烯-氧化锌纳米复合材料的介电性能和热性能:多元表征方法
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-16 DOI: 10.1177/08927057241274265
A Rahimli, A Huseynova, N Musayeva, R Alekperov, M Jafarov
In this study, zinc oxide nanoparticles (ZnO) were successfully incorporated into polystyrene (PS) using a combination of solution mixing and hot-pressing methods, yielding a range of PS/ZnO nanocomposites. Characterization using X-ray diffraction (XRD) techniques, scanning electron microscopy (SEM), impedance spectroscopy (IS), Raman spectroscopy (RS), thermogravimetric analysis (TG) and differential scanning calorimetry (DSC) revealed distinct features. XRD analysis of nanocomposites showed both weak and high-intensity peaks at different scattering angles (2θ = 8°–11° and 20°–22°), indicating amorphous phases PS phases with varying sizes of nanoparticles. It has been proved that the addition of higher amounts of ZnO leads to the disappearance of the maximum of weak intensity in the studied substance (PS/10%ZnO), which is due to the formation of microcrystalline regions that lead to the formation of sharp maxima with high intensity. It was determined that the increase in the concentration of ZnO up tp 5 % volume content enhances the dielectric permeability (ε) and polarization capacity of polystyrene. It is believed that, depending on the ZnO concentration, the increased dielectric permeability and polarizability are attributed to phases with different charge densities at the boundaries between the ZnO nanoparticles and the matrix, which promotes additional polarization and contributes to the overall enhanced permittivity. This formation of interfacial boundaries is evident from the stepwise shape of the thermogravimetric (TG) curve with increasing ZnO content. The introduction of ZnO nanoparticles into PS results in the formation of new phases, altering the intensity and position of peaks observed at frequencies of 376 cm⁻1 and 485 cm⁻1 in the Raman scattering spectrum, partially shifting towards higher frequencies.
本研究采用溶液混合法和热压法相结合的方法,成功地将氧化锌纳米颗粒(ZnO)掺入聚苯乙烯(PS)中,得到了一系列 PS/ZnO 纳米复合材料。利用 X 射线衍射 (XRD) 技术、扫描电子显微镜 (SEM)、阻抗光谱 (IS)、拉曼光谱 (RS)、热重分析 (TG) 和差示扫描量热法 (DSC) 进行的表征揭示了不同的特征。纳米复合材料的 XRD 分析表明,在不同的散射角(2θ = 8°-11° 和 20°-22°)下,既有弱强度峰,也有高强度峰,表明纳米颗粒大小不一的无定形相 PS 相。事实证明,在所研究的物质(PS/10%ZnO)中,添加较多的 ZnO 会导致弱强度最大值的消失,这是由于形成了微晶区域,从而形成了高强度的尖锐最大值。据测定,氧化锌浓度增加到 5% 时,聚苯乙烯的介电渗透率(ε)和极化能力都会提高。据认为,根据氧化锌浓度的不同,介电渗透率和极化能力的提高归因于氧化锌纳米颗粒与基体之间的边界上具有不同电荷密度的相,这促进了额外的极化,并有助于整体介电常数的提高。随着氧化锌含量的增加,热重(TG)曲线呈阶梯状,这表明界面边界的形成是显而易见的。在 PS 中引入氧化锌纳米粒子会形成新的相,改变拉曼散射光谱中 376 cm-1 和 485 cm-1 频率处的峰值强度和位置,部分峰值会向更高的频率移动。
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引用次数: 0
Acrylonitrile butadiene styrene/multi-walled carbon nanotubes nanocomposite foams for electromagnetic interference shielding with optimized performance 用于电磁干扰屏蔽的丙烯腈-丁二烯-苯乙烯/多壁纳米碳管纳米复合泡沫,性能优化
IF 3.3 4区 材料科学 Q2 MATERIALS SCIENCE, COMPOSITES Pub Date : 2024-08-16 DOI: 10.1177/08927057241274357
Bashar Azerang, Taher Azdast, Ali Doniavi, Rezgar Hasanzadeh
The advancement of polymeric nanocomposite foams for electromagnetic interference (EMI) shielding can be credited to two main factors: the multiple deflections of the incoming electromagnetic waves within the shield and the formation of conductive pathways by the nanofillers. In this research, chemical foaming is employed in injection molding machine to create foams made of acrylonitrile butadiene styrene (ABS) and multi-walled carbon nanotubes (MWCNTs). By incorporating a 1 wt% concentration of MWCNT, applying a pressure time of 2 s, and allowing for a cooling time of 60 s, foamed nanocomposite samples demonstrated a remarkable total EMI shielding effectiveness (SE) of SET = 16.25 dB. This SE value surpassed the EMI SE values of the remaining samples across the X-band frequency range. Upon comparing foamed samples of pure and nanocomposite materials with identical cell density, it was observed that the enhancement of SET for the nanocomposite foamed sample reached 21.2% in contrast to the pure foamed sample operating at 11.52 GHz. The research revealed that incorporating a microcellular structure had a notable impact on the electrical conductivity, relative permittivity, dielectric loss, relative permeability, and magnetic loss in ABS/MWCNT nanocomposites. Furthermore, the nanocomposite foams demonstrated significantly greater EMI SE in comparison to their solid counterparts.
用于电磁干扰(EMI)屏蔽的聚合物纳米复合泡沫的进步主要归功于两个因素:传入电磁波在屏蔽内的多重偏转和纳米填料形成的导电通道。在这项研究中,化学发泡被应用于注塑成型机,以制造由丙烯腈-丁二烯-苯乙烯(ABS)和多壁碳纳米管(MWCNTs)制成的泡沫。通过加入浓度为 1 wt%的多壁碳纳米管,加压时间为 2 秒,冷却时间为 60 秒,发泡纳米复合材料样品显示出显著的总 EMI 屏蔽效果(SE),即 SET = 16.25 dB。在 X 波段频率范围内,该 SE 值超过了其余样品的 EMI SE 值。在比较具有相同单元密度的纯泡沫材料和纳米复合材料泡沫样品时发现,与工作频率为 11.52 GHz 的纯泡沫样品相比,纳米复合材料泡沫样品的 SET 增强了 21.2%。研究表明,微孔结构对 ABS/MWCNT 纳米复合材料的电导率、相对介电率、介电损耗、相对磁导率和磁损耗有显著影响。此外,与固体泡沫相比,纳米复合泡沫的电磁干扰 SE 明显更大。
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Journal of Thermoplastic Composite Materials
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