离轴非球面几何参数的高精度测量和控制

Mengjuan Li, Zhaoming Wang, Tianbin Lv, Qiuyue Yu, Zhaojian Zhang
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摘要

现代空间光学遥感器使用许多离轴非球面来提高性能和增加视场。离轴非球面的几何参数包括其顶点曲率半径和非球面系数,它们对遥感器的性能有着重要影响。随着遥感器性能指标的不断提高,非球面直径和顶点曲率半径不断增大,公差要求也越来越严格。传统的三坐标和补偿器控制等几何参数测量方法无法满足要求。为了实现非球面几何参数的高精度测量,研究了一种与 CGH 配合测量几何参数的激光跟踪仪。CGH 结构简单,光学基准易于精确建立、转换和再现。跟踪仪的测量精度高、范围广。其软件可对角度关系进行建模和计算,并能对带有折叠镜的复杂光路进行空间测量和定位。利用结构简单的 CGH 和激光跟踪仪精确测量距离,非球面表面检测光路高精度定位(0.01mm)和光轴基准引线(5")满足几何参数的公差要求。通过仿真分析和实验验证。顶点曲率半径的计算精度可达 0.01%,非球面系数的计算精度可达 0.0001。
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High-precision measurement and control of geometric parameters of off-axis aspheric surface
Modern space optical remote sensors use many off-axis aspheric surfaces to improve performance and increase the field of view. The geometric parameters of the off-axis aspheric surface include its vertex radius of curvature and aspheric surface coefficients, which have an important influence on the performance of the remote sensor. With the continuous improvement of remote sensor performance indicators, the aspheric surface diameter and vertex radius of curvature continue to increase, and the tolerances are becoming more and more strict. Traditional geometric parameter measurement methods such as three-coordinates and compensator control cannot meet the requirements. In order to achieve high-precision measurement of geometric parameters of aspheric surfaces, a laser tracker cooperated with CGH to measure geometric parameters was researched. The structure of CGH is simple, and the optical reference is easy to accurately establish, convert and reproduce. The tracker has high measurement accuracy and wide range. Its software can model and calculate angle relationships, and can perform spatial measurement and positioning of complex optical paths with folding mirrors. Using the simple structure of CGH and the laser tracker to accurately measure the distance, the aspheric surface detection optical path high-precision positioning (0.01mm) and optical axis reference lead (5") to meet the tolerance requirements of geometric parameters. Through simulation analysis and experimental verification. The calculation accuracy of the vertex curvature radius can reach 0.01%, and the accuracy of the aspheric coefficient can reach 0.0001.
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