用高频感应振动法全面评估电机叠片铁芯的质量

V. Chumak, M. Kovalenko, O. Tymoshchuk, Y. Ihnatiuk, I. Kovalenko
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摘要

在这项工作中,考虑了评估电机有源部件(特别是带电磁导体)质量的问题。确定了招聘磁芯实际状态的基本诊断指标,即再磁化和包压削弱过程中的具体损耗,这些损耗与损耗增加、效率降低、违反热制度等有关。建议在松动小尺寸磁导体时,用粘合剂清漆浸渍薄弱区域,然后用压缩磁芯进行干燥。此外,对于直径较小的磁芯,在高压清洗机和磁芯的最薄片之间,每隔 2...4 个齿打入一个膨润土楔块。大型电机的铁芯是通过张力销进行压紧的,当铁芯的压紧力减弱时,应将张力销拧紧。为了估算 50 Hz 至 10 kHz 不同频率下的电磁场、涡流和损耗的分布情况,开发了带电磁芯包的二维场数学模型。建议使用磁路中磁通量变化时的瞬态过程分析。为简化测量方案,建议使用励磁绕组电流切换过程。在所开发模型的帮助下,以所研究的磁路为例进行了瞬态模式计算。作为研究对象,我们使用了叠层磁芯模型,这是中小功率干式变压器磁芯中使用的磁性钢片组合。为了将这两种方法结合起来,我们开发了一种装置,可以同时检查压制质量和片间绝缘质量。
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Comprehensive assessment of the quality of laminated core of electrical machines by the high-frequency induction-vibration method
In this work, the problem of assessing the quality of active parts of electric machines, in particular charged magnetic conductors, is considered. The essential diagnostic indicators of the actual state of the recruitment core were determined, namely specific losses during remagnetization and weakening of package pressing, which are associated with increased losses, decreased efficiency, violation of the thermal regime, etc. induction-measuring module for determining the level of inter-sheet insulation breakdown and the growth of losses in the core. It is recommended when loosening for small-sized magnetic conductors, impregnation of the weakened area with adhesive varnish and subsequent drying with a compressed core. Also, for cores of a small diameter, between the pressure washer and the extreme sheets of the core, drive textolite wedges every 2...4 teeth. When the pressing of the cores of large electric machines, in which the pressing is carried out by tension pins, is weakened, the pins are tightened. A two-dimensional field mathematical model of a charged magnetic core package was developed in order to estimate the distribution of the electromagnetic field and eddy currents and losses at different frequencies from 50 Hz to 10 kHz. It is proposed to use the analysis of the transient process when the magnetic flux changes in the magnetic circuit. To simplify the measuring scheme, it is proposed to use the process of switching the current in the excitation winding. With the help of the developed model, the calculation of transient modes was carried out on the example of the studied magnetic circuit. As an object of research, a mock-up of a stacked magnetic core was used, which is a set package of magnetic steel sheets used in magnetic cores of dry transformers of small and medium power. In order to combine the two methods, an installation was developed that allows checking the quality of pressing and the quality of inter-sheet insulation at the same time.
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