研究以钢或玄武岩增强铝基体为基础的复合材料的三重工程特性

Kirill Abramov, Irina Aslanyan, Denis Tyulenev, Vladimir Zhernakov
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摘要

这项研究的目的是评估以钢或玄武岩加固的铝基体为基础的复合材料与无加固材料相比的三重工程特性,并开发获得此类复合材料的技术。由多向纤维组成的框架被用作增强成分:玄武岩棉(密度为 175-200 kg/m3);钢丝棉(4#级);组成钢丝棉和玄武岩棉的钢和玄武岩的熔化温度在 10000C 以上,这使得在不改变增强框架骨料状态的情况下浇注铝成为可能。强化成分的重量百分比为 4-5%。使用可变形 AB 铝合金作为基体,它不同于铝镁硅体系的合金,因为其抗拉强度和屈服强度更高。所研究的复合材料是通过液相法获得的--根据熔化模型进行铸造。在卢克石油公司标准 10W40 SF/CC 机油介质下,在摩擦机上测试了三重工程特性。为了确定抗磨损性能,测试持续了 1 小时;为了确定抗锈蚀性能和锈蚀负荷,测试在摩擦装置负荷不断增加的情况下进行。抗磨损和防卡咬性能的评估是通过比较磨损点和卡咬载荷的数值来进行的。结果发现,与未加固的样品相比,用玄武岩棉加固样品时,抗磨损性能提高了 76-85%,用钢丝棉加固时提高了 46-76%。采用玄武岩加固时,抗变形性能提高 23%,而采用钢加固时,抗变形性能降低 7%。对用玄武岩和钢加固的 AB 铝合金浇铸样品的三工程特性评估研究表明,与未加固的 AB 合金样品相比,抗磨损和抗咬合性能有所改善。
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STUDY OF TRIBO-ENGINEERING PROPERTIES OF COMPOSITE MATERIAL BASED ON AN ALUMINUM MATRIX REINFORCED WITH STEEL OR BASALT
The study objective is to evaluate the tribo-engineering properties of composite materials based on an aluminum matrix reinforced with steel or basalt in comparison with a material without reinforcement, and to develop a technology for obtaining such composite materials. Frames consisting of multidirectional fibers were used as reinforcing components: basalt wool (175-200 kg/m3 density); steel wool (4# class); melting temperatures of steel and basalt, which make up steel and basalt wool, are above 10000C, which makes it possible to pour aluminum without changing the aggregate state of reinforcing frames. The percentage of reinforcing components by weight is 4-5%. Deformable AB aluminum alloy was used as a matrix, which differs from the alloys of Al-Mg-Si system because of its higher level of tensile and yield strength. The composite materials under study were obtained by the liquid–phase method - casting according to melting models. Tribo-engineering properties were tested on a friction machine in the medium of Lukoil standard 10W40 SF/CC engine oil. To determine the anti-wear properties, tests were carried out for 1 hour, and to determine the antisize properties and the seizure load, tests were carried out with a constant increase in the load on the friction unit. The assessment of anti-wear and antisize properties was carried out by comparing the values of wear spots and seizure loads. It is found that the anti-wear properties increase by 76-85% when reinforcing samples with basalt wool and by 46-76% when reinforcing with steel wool in relation to an unreinforced sample. Antisize properties increase with basalt reinforcement by 23%, and decrease by 7% with steel reinforcement. Studies on assessing tribo-engineering properties of samples obtained by casting from AB aluminum alloy reinforced with basalt and steel have shown an improvement in anti-wear and antisize properties in relation to samples from AB alloy without reinforcement.
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