基于格拉米安角场和 SE-ResNeXt50 转移学习模型的轴承故障诊断方法

Chaozhi Cai, Renlong Li, Qiang Ma, Hongfeng Gao
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摘要

基于深度学习的滚动轴承故障诊断方法已成为研究热点。然而,这些方法大多使用卷积神经网络(CNN),随着网络的深入,存在梯度分散或消失的问题。此外,直接将振动信号转换成图像作为网络输入无法保留信号之间的时间相关性。在数据集较小、工况复杂多变的情况下,故障诊断的准确性较低,泛化能力较差。为解决上述问题,本文提出了一种基于格拉米安角场(GAF)和 SE-ResNeXt50 转移学习模型的滚动轴承故障诊断方法。首先,选取多次实验得到的格拉西亚角场(GAF)参数,结合数据增强方法对一维时间序列振动信号进行编码,转换成具有局部时间信息和唯一性的格拉西亚角差场(GADF)图和格拉西亚角和场(GASF)图。然后,使用微调转移学习策略将预训练模型参数转移到 SE-ResNeXt50 模型中,从而提高了模型的训练速度,并改善了模型在小目标数据集上的过拟合问题。最后,将 GAF 图作为模型的输入,并使用特征重新校准策略自适应地获取每个特征通道的重要性,从而进一步提高了特征利用率。为了验证所提方法的有效性和优越性,我们选取了凯斯西储大学的滚动轴承数据进行实验验证,并测试了所提方法在不同载荷和不同数据集规模下的泛化性能。结果表明,在只有少量数据的情况下,与其他故障诊断方法相比,所提出的方法在不同载荷下仍能达到较高的诊断精度,并且具有更好的识别精度和泛化性能。
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Bearing fault diagnosis method based on the Gramian angular field and an SE-ResNeXt50 transfer learning model
Fault diagnosis methods for rolling bearings based on deep learning have become a research hotspot. However, these methods mostly use convolutional neural networks (CNNs), which have the problem of gradient dispersion or disappearance as the network deepens. Moreover, directly converting vibration signals into images as network input cannot preserve the temporal correlation between signals. In the case of small datasets and complex and variable working conditions, the accuracy of fault diagnosis is low and the generalisation ability is poor. To solve the above problems, a rolling bearing fault diagnosis method based on the Gramian angular field (GAF) and an SE-ResNeXt50 transfer learning model is proposed. Firstly, the parameters of the GAF obtained from multiple experiments are selected and the one-dimensional time-series vibration signal is encoded by combining the data enhancement method, and converted into a Gramian angular difference field (GADF) diagram and a Gramian angular sum field (GASF) diagram with local time information and uniqueness. Then, a fine-tuning transfer learning strategy is used to transfer the pre-trained model parameters to an SE-ResNeXt50 model, which improves the training speed of the model and improves the overfitting problem of the model on small target datasets. Finally, the GAF diagram is used as the input to the model and a feature recalibration strategy is used to adaptively obtain the importance of each feature channel, which further improves the feature utilisation. To verify the effectiveness and superiority of the proposed method, the rolling bearing data from Case Western Reserve University are selected for experimental verification and the generalisation performance of the proposed method is tested under varying loads and different dataset scales. The results show that when there is only a small amount of data, the proposed method can still achieve high diagnosis accuracy for different loads and has better recognition accuracy and generalisation compared to other fault diagnosis methods.
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