Enhancing the corrosion resistance of magnesium alloys with biodegradable poly(trimethylene carbonate) chemical modification coating

Magnesium (Mg) alloys have great potential as biodegradable materials for medical device. However, their susceptibility to corrosion poses a significant challenge for practical applications. In this study, the poly(trimethylene carbonate)-dimethacrylate (PTMC-dMA) was employed as a coating material for ZE21B magnesium alloys. Upon UV irradiation, the PTMC-dMA macromer undergoes cross-linking to form a uniform PTMC coating with a thickness of approximately 5 μm, effectively protecting the magnesium alloy. The corrosion resistance in simulated body fluid (SBF) was evaluated through immersion testing, which showed minimal hydrogen generation (0.16 mL/cm²) during the initial 24-h period and slight corrosion observed on the PTMC-coated magnesium alloy surface after continuous immersion for 21 days. The silane coupling agent significantly enhanced the adhesive performance between the polymer and alloy. Micro-scratch tests revealed adhesion forces of 3.79 N and 5.75 N for coatings without and with the silane agent, respectively. Electrochemical tests also demonstrated the efficacy of silane treatment, showing corrosion currents of 2.100 × 10⁸ A/cm² for silane-treated samples compared 6.263 × 10⁷ A/cm² for untreated ones. Given its exceptional tensile and protective properties, this coated material is ideal for intricate bioresorbable applications, like endovascular bioresorbable stents.