Production and New Green Activation of Conductive 3D-Printed Cu/PLA Electrode: Its Performance in Hydrogen Evolution Reactions in Alkaline Media

In this study, Cu-polylactic acid (PLA) composite filaments were produced with an extruder and three-dimensional (3D) Cu/PLA electrodes were 3D printed with Fused Deposition Modelling (FDM) method. To improve the electrochemical performance of the 3D-Cu/PLA electrode, a novel electrochemical activation method, which differentiates from complex activation methods in the literature, was applied in 1 M KOH solution without using any solvent. Field emission scanning electron microscopy (FE-SEM), Energy-Dispersive X-ray Spectroscopy (EDX), Fourier Transform Infrared Spectroscopy (FT-IR), and RAMAN techniques were used to characterize the 3D-Cu/PLA electrode before and after activation. The results showed that Cu particles were released after the degradation of PLA after activation. In addition, the thermal stability of the 3D electrode was demonstrated by the TGA technique. The performance of the 3D Cu/PLA electrode before and after activation in the hydrogen evolution reaction (HER) in 1M solution was measured using cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and cathodic polarization curves methods. The EIS results showed that the charge transfer resistance values of the 3D-Cu/PLA electrode in 1 M KOH decreased significantly after activation. Post-activation hydrogen content measurements of the 3D-Cu/PLA electrode after electrolysis at different potentials and energy efficiency tests at different current densities were also carried out. The results indicate that the electrocatalytic properties of 3D-Cu electrodes were improved for HER through the activation process.